Mitsubishi Electric M800S Series Manuals

Manuals and User Guides for Mitsubishi Electric M800S Series. We have 2 Mitsubishi Electric M800S Series manuals available for free PDF download: Connection And Set Up Manual, Maintenance Manual

Mitsubishi Electric M800S Series Connection And Set Up Manual (698 pages)

Brand: Mitsubishi Electric | Category: Control Unit | Size: 35.24 MB

Table of Contents
24
System Basic Configuration
34
System Basic Configuration Drawing
35
General Connection Diagram
36
General Connection Diagram [M800S]
38
General Connection Diagram [M80]
39
General Connection Diagram [E80]
40
Difference in Connection Depending on the Display Unit
41
Connecting an Operation Panel I/O Unit (FCU8-DX834)
42
Connecting a Pulse-Controlled Inverter [M80/E80]
43
Connecting a Biss Encoder
43
Connecting an Ecomonitorlight
44
List of Configuration
46
Control Unit [M800S]
47
Control Unit [M80]
47
Control Unit [E80]
47
Display Unit [M800S]
48
Display Unit [M80]
48
Display Unit [E80]
48
Keyboard Unit [M800S]
49
Keyboard Unit [M80]
49
Keyboard Unit [E80]
49
Operation Panel I/O Unit
50
Remote I/O Unit [M800S/M80]
51
Remote I/O Unit [E80]
52
Functional Safety Expansion Unit [M80]
52
Function Expansion Unit [M800S/M80]
52
Function Expansion Unit [E80]
52
Manual Pulse Generator
53
Synchronous Feed Encoder
53
Machine Operation Panel [M800S/M80]
53
Machine Operation Panel [E80]
54
Handy Terminal
54
Cable Connector Sets
54
Thermistor Sets
55
Genuine Memory Card
55
Durable Parts
55
Replacements
55
List of Cables
56
System Type
57
General Specifications
58
Environment Conditions [M800S]
59
Installation Environment Conditions
59
24VDC Stabilized Power Supply Selecting Conditions
62
Environment Conditions [M80]
63
Installation Environment Conditions
63
24VDC Stabilized Power Supply Selecting Conditions
66
Environment Conditions [E80]
67
Installation Environment Conditions
67
24VDC Stabilized Power Supply Selecting Conditions
70
Control Unit [M800S]
71
Fcu8-Mu542 / Fcu8-Ma542 / Fcu8-Mu541 / Fcu8-Ma541
71
Control Unit [M80]
87
Fcu8-Mu511 / Fcu8-Mu512 / Fcu8-Mu501 / Fcu8-Mu502
87
Control Unit [E80]
90
Fcu8-Mu513 / Fcu8-Mu514
90
Display Unit [M800S]
93
Type (FCU8-DU142-31/FCU8-DU141-31)
93
15-Type (FCU8-DU182-31/FCU8-DU181-31)
95
Precautions
98
Display Unit [M80]
99
Type (FCU8-DU121-12)
99
Type (FCU8-DU142-32/FCU8-DU141-32)
101
15-Type (FCU8-DU182-32/FCU8-DU181-32)
103
Precautions
106
Display Unit [E80]
107
Type (FCU8-DU121-13)
107
Precautions
108
Keyboard Unit
109
Keyboard for 8.4-Type Display Unit (FCU8-KB026)
110
Keyboard for 8.4-Type Display Unit (FCU8-KB028)
111
Keyboard for 8.4-Type Display Unit (FCU8-KB029)
112
Keyboard for 10.4-Type Display Unit (FCU8-KB041)
113
Keyboard for 10.4-Type Display Unit (FCU8-KB046)
114
Keyboard for 10.4-Type Display Unit (FCU8-KB047)
115
Keyboard for 10.4-Type Display Unit (FCU8-KB048)
116
Keyboard for 15-Type Display Unit (FCU8-KB083)
117
Keyboard for 8.4-Type Display Unit (FCU8-KB024)
118
Keyboard for 8.4-Type Display Unit (FCU8-KB025)
119
Operation Panel I/O Unit
120
List of Units
120
Fcu8-Dx731 / Fcu8-Dx750 / Fcu8-Dx760 / Fcu8-Dx761 / Fcu8-Dx834
121
Remote I/O Unit
147
List of Units
147
Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409
148
Functional Safety Expansion Unit
188
Functional Safety Expansion Unit (FCU8-EX133)
188
Function Expansion Unit
189
CC-Link (FCU8-EX561)
189
Profibus-Dp (Fcu8-Ex563)
192
CC-Link IE Field (FCU8-EX564)
195
Ethernet/Ip (FCU8-EX565)
198
FL-Net (FCU8-EX568)
201
Vibration Cutting Expansion Unit (FCU8-EX744)
204
Option Relay Unit (FCU8-EX702)
205
Option Relay Unit (FCU8-EX703)
206
Manual Pulse Generator
207
Manual Pulse Generator (UFO-01-2Z9)
207
Manual Pulse Generator (HD60C)
208
Synchronous Feed Encoder
209
Synchronous Feed Encoder (OSE-1024-3-15-68)
209
Machine Operation Panel
211
Main Panel a , B
211
(Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)
211
Sub Panel a (FCU8-KB931 / FCU8-KB941)
217
Handy Terminal
222
Thermistor
226
Thermistor(Pt3C-51F-M2)
226
Exclusive SD Cards
227
Specifications and Precautions of USB/SD/LAN Interface
228
USB Interface (Memory I/F Card)
228
SD Interface (Memory I/F Card)
229
LAN Interface (Control Unit)
229
Installation
230
Heat Radiation Countermeasures
231
Noise Countermeasures
234
Connection of Frame Ground (FG)
234
Shield Clamping of Cables
235
Connecting Spark Killers
236
Lightning Surge Protection Countermeasure
237
Unit Installation
238
Display Unit
238
Keyboard Unit
241
Operation Panel I/O Unit
247
Remote I/O Unit
248
Functional Safety Expansion Unit
250
Function Expansion Unit
251
Machine Operation Panel
253
Precautions for Connecting
256
Precautions for Wiring
257
Precautions When Connecting/Disconnecting Cables
257
Precautions for Using Optical Communication Cable
260
Precautions for Connecting 24V Power Supply
261
Turning the Power ON/OFF
262
Connection of Control Unit
264
Control Unit Connection System Drawing
265
Connecting with Power Supply
266
Connecting with Emergency Stop Signal
267
Connecting with Operation Panel I/O Unit
270
Connecting with Remote I/O Unit
271
Connecting with Drive Unit
272
Connecting with Drive Unit MDS-E/EH Series
273
Connection of Optical Communication Cables
273
Drive Unit Arrangement
276
Connecting with Drive Unit MDS-EM/EMH Series
277
Connecting with Drive Unit MDS-EJ/EJH Series
279
Connecting with Pulse-Controlled Inverter [M80/E80]
280
Connecting with a Biss Encoder
282
Connecting with Ecomonitorlight
283
Connecting with RS-232C Device
283
Connecting with Skip Signal (Sensor)
284
Connecting with Manual Pulse Generator
286
Handle Numbers
287
Connecting with Synchronous Feed Encoder
288
Connecting I/O Device Via Function Expansion Unit
289
Connecting I/O Device Via CC-Link
290
Connecting I/O Device Via PROFIBUS-DP
293
Connecting I/O Device Via CC-Link IE Field
295
Connecting I/O Device Via Ethernet/Ip
296
Connecting I/O Device Via FL-Net
297
Connection of Keyboard Unit
298
Keyboard Unit Connection System Drawing
299
Connecting with Operation Panel I/O Unit
299
Connection of Operation Panel I/O Unit
300
Operation Panel I/O Unit Connection System Drawing
301
Connecting with Power Supply
302
Connecting with Frame Ground
303
Connecting with Control Unit
305
Connecting with Keyboard Unit
305
Connecting with Remote I/O Unit
306
Connecting with Manual Pulse Generator (MPG)
307
Handle Numbers
309
Connecting with Machine Operation Panel
310
Wiring for 24V Common Input
311
Wiring for 0V Common Input
313
Wiring for Source Type Output
315
Example of Wiring CJ42 (FCU8-DX760)
318
Connection with the Scan Input Signal (FCU8-DX834)
319
Connection with the Scan Output Signal (FCU8-DX834)
320
Connecting with Analog Output Signal (FCU8-DX731)
321
Connecting with Analog I/O Signal (FCU8-DX761)
322
Connection of Remote I/O Unit
324
Remote I/O Unit Connection System Drawing
325
Connecting with Power Supply
326
Connecting with Frame Ground
328
Connecting with Control Unit
329
Connecting with Operation Panel I/O Unit
330
Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)
331
Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)
336
Connecting with Safety Machine Control Signal (FCU8-DX651)
344
Connecting with Analog I/O Signal (FCU8-DX202)
346
Connecting with Thermistor (FCU8-DX408)
348
Connecting with Multi-Analog Input Signal (FCU8-DX409)
351
Connection of Manual Pulse Generator
360
Manual Pulse Generator Connection System Drawing
361
Connecting with Control Unit
362
Connecting with Operation Panel I/O Unit
362
Connection of Synchronous Feed Encoder
364
Synchronous Feed Encoder Connection System Drawing
365
Connecting with Control Unit
365
Connection of Machine Operation Panel
366
Machine Operation Panel Connection System Drawing
367
Connecting with Power Supply
368
Connecting with Frame Ground
369
Connecting with Operation Panel I/O Unit
369
Connecting Emergency Stop Switch
370
Connecting with Sub Panel
370
Software Interface
373
Connection of Handy Terminal
378
Handy Terminal Connection System Drawing
379
Connecting with Control Unit
379
Cable
380
Symbols for Writing Cable Drawings
381
Cable Relating to NC
382
FCUA-R050/R054 Cable
382
G071 Cable
383
G123 Cable
383
G430 Cable
384
G460 Cable
385
J010 Cable
386
J012 Cable
386
J020/J021/J022 Cable
387
J023/J024/J025 Cable
388
J026/J027 Cable
389
J030/J031 Cable
390
J070/J071 Cable
391
J100 Cable
392
J120 Cable
393
J121 Cable
393
J210 Cable
394
J221 Cable
395
J224 Cable
396
J225 Cable
397
J303 Cable
397
J350 Cable
398
J351 Cable
398
J460 Cable
399
J461 Cable
399
R2-TM Terminator Connector
400
Cable Relating to Drive Unit
401
Cable Wire and Assembly
401
CNP2E-1 Cable
402
CNP3EZ-2P/CNP3EZ-3P Cable
403
CNV2E-8P/CNV2E-9P Cable
404
CNV2E-D Cable
406
CNV2E-HP Cable
406
DG30 Cable
407
G380 Cable
407
J395 Cable
408
J396 Cable
409
MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
410
MR-BT6V2CBL Cable
410
MR-D05UDL3M-B Cable
411
MR-ENE4CBL-H-MTH Cable
412
MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
413
SH21 Cable
414
List of Cable Connector Sets
415
Setup Outline
416
Hardware Configuration
417
Flow of Initial Setup
419
Setting the Hardware
422
Setting Drive Unit MDS-E/EH Series
423
Setting the Rotary Switch
423
Setting DIP Switch
424
Setting Drive Unit MDS-EM/EMH Series
425
Setting the Rotary Switch
425
Setting Drive Unit MDS-EJ/EJH Series
426
Setting the Rotary Switch
426
Setting the DIP Switch
427
Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit
428
Connecting the Batteries
429
Control Unit Battery
429
Servo Drive Unit Battery
431
Connecting and Setting the Remote I/O Unit
434
Outline of the Remote I/O Unit
434
Connection and Station No. Setting on Remote I/O Unit
436
Station No. Setting When Using Multiple Remote I/O Units
439
PLC Device Assignment of Digital Signal (DI/DO)
443
Fixed Device Assignment
444
Arbitrary Device Assignment
445
Thermistor Input Interface
449
Initializing the NC Internal Data (SRAM)
450
Setting up with M80/800S SETUP INSTALLER
452
Activate M80/800S SETUP INSTALLER
454
Install Custom Screen
456
Install Start-Up Screen
457
Install APLC C Language Module
458
Install User Cycle
459
Setting the Parameters and Date/Time
460
Selecting the NC System Type and Displayed Language
461
Setting the Parameters for the System Specifications
462
Setting the Parameters for the Machine Specifications
463
Setting Date and Time
465
Sequence Program Writing
466
Writing Sequence Program Using the SD Card
467
Setting the Ethernet Communication
467
Confirming the IP Address for CNC
467
Setting the IP Address for PC Side
467
Connecting the Control Unit and a Personal Computer
469
Setting the Communication with GX Developer
470
Setting the Parameters on GX Developer
472
Parameter Setting Screen
472
Setting the Number of Device Points
473
Setting the Number of Common Pointer Points
474
Setting the Program Execution Order
475
Writing a Sequence Program with GX Developer
476
Writing a Sequence Program to ROM with GX Developer
478
Setting the Communication with GX Works2
479
Setting the Parameters on GX Works2
481
Parameter Setting Screen
481
Setting Device Points
482
Setting Common Pointer no
483
Setting Program Executing Order
484
Writing a Sequence Program with GX Works2
485
Writing a Sequence Program to ROM with GX Works2
488
Setting the PLC Parameters
489
Confirming the Basic Operation
490
Checking Inputs/Outputs and Alarms
491
Confirming Manual Operation
492
Using the Manual Pulse Generator
492
Using JOG Feed
492
Servo Simplified Adjustment
493
First Measure against Vibration
493
NC Analyzer2
494
Setting the Position Detection System
496
Adjusting the Absolute Position Detection System
497
Marked Point Alignment Method I
498
Marked Point Alignment Method II
500
Machine End Stopper Method: Automatic Initialization
502
Machine End Stopper Method: Manual Initialization
506
Dog-Type
508
Setting the Grid Interval and the Reference Encoder for Grid Interval
509
Precautions Common for the Initialization Operation
509
Precautions Common for the Dogless-Type Absolute Position Encoder
510
Adjustment of Reference Position Return in Relative Position Detection System
511
Dog-Type Reference Position Return Operation
511
Dog-Type Reference Position Return Adjustment Procedures
512
Setting the Tool Entry Prohibited Range
518
Stroke End
519
Stored Stroke Limit
520
Outline
520
Stored Stroke Limit I
523
Stored Stroke Limit II
524
Stored Stroke Limit IB
526
Stored Stroke Limit IC
527
Movable Range During Inclined Axis Control
528
Stored Stroke Limit for Rotation Axis
529
Changing the Area for the Stored Stroke Limit I
529
Behavior in Prohibited Area
530
Stored Stroke Limits I, IC, and II
530
Stored Stroke Limits IB and IIB
530
Precautions
532
Setting the Machine Error Compensation
534
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation
535
Outline
535
Setting Compensation Data
537
Setting Method
539
Using a Linear Axis as Basic Axis
539
Using a Rotary Axis as Basic Axis
541
Bidirectional Pitch Error Compensation
542
Outline
542
Setting Method
543
When the Basic Axis Is a Linear Axis
543
When the Basic Axis Is a Rotary Axis
546
Cyclic Error Compensation
547
Outline
547
Setting Method
548
Error Measurement
550
Precautions
550
Relation with Other Functions
551
Setting the Position Switches
552
Outline
553
Setting and Operation Examples of Dog1 and Dog2
554
Canceling the Position Switch
555
Setting the Backlash Compensation
556
Backlash Compensation
557
Backlash Compensation II
558
Enabling Conditions for Backlash Compensation II
559
Procedure of Setting Backlash Compensation II
559
Setting the Backlash Compensation II Acceleration Rate
559
Setting Compensation Amount of Backlash Compensation II
560
Precautions for Setting Parameters
561
Confirming the Spindle Operation
564
In Manual Operation (with Manual Numerical Command)
565
In MDI Operation
566
Confirming the Rotation Speed
566
Setting the Handy Terminal
568
Inputting the Data from a Personal Computer
569
Inputting the Data from NC
572
Setting the Deceleration Check
574
Function
575
Deceleration Check Method
577
Deceleration Check for Opposite Direction Movement Reversal
579
Parameter
581
Relation with Other Functions
583
Precautions
584
Synchronous Control and Multiple-Axis Synchronization Control
586
Synchronous Control
587
Outline
587
Synchronous Control Mode
590
Correction Mode
590
Reference Position Establishment in Synchronous Operation
591
Zero Point Establishment
591
In Relative Position Detection System/Dog-Type Absolute Position Detection System
591
Zero Point Establishment in Dogless-Type Absolute Position Detection System
594
Simple Synchronous Control
600
Zero Point Establishment During Simple Synchronous Control
600
Parameter Setting for Synchronous Control
600
Multiple-Axis Synchronization Control
601
Outline
601
Synchronous Operation and Independent Operation
601
OMR Control
602
Omr II
603
Adjustment Procedure
604
Omr-Ff
605
OMR-FF Enabling Procedure (Servo)
606
OMR-FF Enabling Procedure (Spindle)
606
Precautions
606
High-Speed Synchronous Tapping (OMR-DD)
607
Enabling Conditions of the Function
608
Restrictions
608
Variable Torsion Compensation
610
Outline
611
Enabling Conditions
612
Parameter Setting Procedure
612
Setting the Acceleration Rate
613
Setting the Torsion Compensation Amount
614
Setting the Time Constant
615
Relation with Other Functions
616
Adjust S-Analog Screen
618
Adjustment Preparations
620
Performing Automatic Adjustments
620
Performing Manual Adjustments
621
Device Open Parameter Screen
624
SRAM Open Parameter Screen
630
Data Backup and Restoration
636
All Backup
638
All Restoration
640
Appx.1: Setting the System Lock
642
Setting the Encryption Key
643
Setting of Expiration Date
644
Display of Time Limit Warning and Alarm Notification
645
Caution
645
Appx.2: Protection Setting
646
Protect Setting Screen
647
Returning the Password to the Non-Input State (Operation Level 0 to 3)
650
Changing the Operation Level to One of 4 to 6
650
Changing the Password
651
Clearing the Password
652
Changing the Protection Level
653
Saving the Protection Level Setting
653
Appx.3: Displaying Original Logo on Standard Screen
654
Appx.4: EMC Installation Guidelines
656
Introduction
657
EMC Directives
657
EMC Measures
658
Panel Structure
658
Measures for Control Panel Body
658
Measures for Door
659
Measures for Power Supply
659
Measures for Wiring in Panel
660
Precautions for Wiring in Panel
660
Shield Treatment of Cables
661
EMC Countermeasure Parts
664
Shield Clamp Fitting
664
Ferrite Core
665
Surge Absorber
666
Selection of Stabilized Power Supply
668
Appx.5: Restrictions for Lithium Batteries
670
Restriction for Packing
671
Target Products
671
Handling by User
672
Reference
672
Products Information Data Sheet (er Battery)
673
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
675
California Code of Regulation "Best Management Practices for Perchlorate Materials
675
Restriction Related to EU Battery Directive
676
Important Notes
676
Information for End-User
676
Appx.6: Precautions for Compliance to Ul/C-UL Standards
678

Mitsubishi Electric M800S Series Maintenance Manual (212 pages)

Brand: Mitsubishi Electric | Category: Control Systems | Size: 17.51 MB

Table of Contents
26
1 System Basic Configuration

28
- System Basic Configuration Drawing
  29
- General Connection Diagram
  31
- How to Check the System Configuration
  41
  - System Configuration Screen
    41
  - Option Display Screen
    44
- Each Unit Status Display
  45
  - Control Unit
    45
  - Personal Computer Unit
    48
  - Operation Panel I/O Unit
    49
  - Remote I/O Unit
    52
  - Communication Expansion Unit
    54
    
    CC-Link Expansion Unit
    54
    
    PROFIBUS-DP Expansion Unit
    55
    
    CC-Link IE Field
    56
    
    Ethernet/Ip
    57
  - 7-Segment Leds on the Control Unit
    58
    
    Normal State Display
    58
    
    Error Display at NC Startup
    58
    
    Display When an Alarm Occurs
    59
2 Daily Maintenance and Periodic Maintenance

68
- Daily Maintenance
  70
  - Touchscreen
    70
  - Escutcheon
    70
- Periodic Maintenance
  71
  - List of Durable Parts
    71
  - List of Replacing Parts
    71
  - Durable Parts Replacement
    72
    
    Control Unit Battery
    72
    
    Personal Computer Unit Cooling Fan
    74
  - Replacing Fuse
    75
3 Maintenance of the Drive Unit

78
- Periodic Inspections
  79
- Durable Parts
  80
- Adding and Replacing Units and Parts
  81
  - MDS-E/EH Series
    81
    
    Replacing the Drive Unit
    81
    
    Replacing the Unit Fan
    82
    
    Replacing the Battery
    84
  - MDS-EJ/EJH Series
    87
    
    Replacing the Drive Unit
    87
    
    Replacing the Unit Fan
    87
    
    Replacing the Battery
    93
  - MDS-EM/EMH Series
    96
    
    Replacing the Drive Unit
    96
    
    Replacing the Fan Unit
    97
    
    Replacing the Battery
    98
4 Failure Diagnosis

102
5 Troubleshooting

166
- Troubleshooting
  167
  - Possible Causes of Trouble
    168
6 Replacing each Unit

170
- Data Backup and Restoration
  171
  - All Backup
    172
  - All Restoration
    174
- Control Unit
  176
- Display Unit
  178
- Personal Computer Unit
  183
- Keyboard Unit
  184
- Operation Panel I/O Unit
  191
- Remote I/O Unit
  193
- Function Expansion Unit
  195
  - Encoder (Manual Pulse Generator) I/F Expansion Unit [M800W/M80W]
    195
  - Functional Safety Expansion Unit [M80]
    196
- Communication Expansion Unit
  197
- Built-In Disk of the Display Unit
  199
- SD Card
  200
- USB Memory
  201
- MITSUBISHI CNC Machine Operation Panel
  202

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Mitsubishi Electric M800S Series Connection And Set Up Manual (698 pages)

Table of Contents

Mitsubishi Electric M800S Series Maintenance Manual (212 pages)

Table of Contents

1 System Basic Configuration

2 Daily Maintenance and Periodic Maintenance

3 Maintenance of the Drive Unit

4 Failure Diagnosis

5 Troubleshooting

6 Replacing each Unit

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