ABB ACS880-204 Manuals

Manuals and User Guides for ABB ACS880-204. We have 2 ABB ACS880-204 manuals available for free PDF download: Hardware Manual

ABB ACS880-204 Hardware Manual (404 pages)

IGBT supply module

Brand: ABB | Category: Control Unit | Size: 56.1 MB

Table of Contents
5
Introduction to the Manual

15
- Contents of this Chapter
  15
- Applicability
  15
- Safety Instructions
  15
- Target Audience
  15
- Categorization by Frame Size and Option Code
  16
- Use of Component Designations
  16
- Terms and Abbreviations
  16
- Related Documents
  17
Operation Principle and Hardware Description

19
- Contents of this Chapter
  19
- Operation Principle
  19
  - Simplified Main Circuit Diagram
    20
  - Charging
    20
- Overview Diagram of the Drive System
  21
- Single-Line Circuit Diagrams of the Supply Unit
  22
  - Frames R1I
    22
  - Frame R6I
    23
  - Frame 1×R8I
    24
  - Frame R8I Multiples
    25
- IGBT Supply Module Hardware
  26
- Control Interfaces
  41
  - Overview of Control Connections of ZCU-14 Control Unit
    41
  - Overview of the Control Connections of the BCU Control Unit
    42
- Supply Unit Control Devices
  43
  - Main Disconnecting Device
    43
  - Auxiliary Voltage Switch
    43
  - Operating Switch
    43
  - Emergency Stop and Emergency Stop Reset Buttons
    43
  - The Control Unit
    43
  - ACX-AP-X Control Panel
    43
  - PC Connection
    44
  - Fieldbus Control
    44
- Type Designation Labels of the Supply Module and LCL Filter Module
  45
- Type Designation Key
  46
  - IGBT Supply Module
    46
  - LCL Filter
    47
Moving and Unpacking the Module

49
- Contents of this Chapter
  49
- Moving and Lifting the Transport Package
  49
- Unpacking
  49
  - Frames R1I
    49
  - Frames R6I
    50
- Lifting the Modules
  50
- Moving the Modules
  50
Cabinet Construction

51
Electrical Installation

111
- Contents of this Chapter
  111
- Safety and Liability
  111
- Electrical Safety Precautions
  112
- General Notes
  113
  - Printed Circuit Boards
    113
  - Optical Components
    113
- Checking the Insulation of the Assembly
  113
  - Checking the Insulation of the Drive System
    113
  - Checking the Insulation of the Input Cable
    113
- Checking the Compatibility with IT (Ungrounded) Systems
  113
- Connecting the Input Power Cables
  114
  - Connection Diagram (Frames R1I
    114
  - Connection Diagram (Frame R6I)
    115
  - Connection Diagram (Frame 1×R8I)
    116
  - Connection Diagram (Frame R8I Multiples)
    117
  - Connection Procedure (Frames R1I
    118
    
    Frame R1I
    120
    
    Frame R2I
    121
    
    Frames R3I and R4I (Connector Covers Removed)
    122
  - Connection Procedure (Frame R6I)
    124
  - Connection Procedure (Frame R8I)
    125
- Connecting the LCL Filter
  130
  - Connecting the WBCA Adapter to the LCL Filter (Frames R1I
    131
  - Connecting WFU-XX LCL Filter Module (Frames R1I
    132
  - Internal Circuit Diagrams for LCL Filters
    133
    
    And WFU-02
    133
    
    Wfu-11
    134
    
    And WFU-22
    135
    
    Alcl-05-5
    136
    
    Blcl
    137
- Main Contactor
  139
- Checking the Charging Capacity (Frames R1I
  139
  - Single AC Input
    140
- Installing the Charging Circuit (Frames R6I and R8I)
  140
- Connecting the External Power Supply Cable for the Auxiliary Circuit
  140
  - IGBT Supply Module (Frames R1I
    140
  - IGBT Supply Module (Frame R8I) and LCL Filter Module (Frames R6I and R8I)
    140
- Connecting the Control Cables
  141
- Connecting a PC
  144
- Installing Optional Modules
  145
Installation Checklist of the Drive

147
- Contents of this Chapter
  147
- Checklist
  147
Start-Up

149
- Contents of this Chapter
  149
- Start-Up Procedure
  150
- Switching the Supply Unit off
  153
Maintenance

155
- Contents of this Chapter
  155
- Maintenance Intervals
  155
- Maintenance Timers and Counters
  157
- Cabinet
  157
- Power Connections
  160
  - Retightening the Power Connections
    160
- Fans
  161
- IGBT Supply Module
  175
  - Cleaning the Heatsink
    175
  - Replacing the R6I Module
    176
  - Replacing R8I Module
    179
- LCL Filter
  182
  - Replacing the LCL Filter (Frame R6I)
    182
  - Replacing the LCL Filter (Frame R8I)
    186
- Capacitors
  189
  - Reforming the Capacitors
    189
  - Replacing the LCL Filter Capacitor (Frames R3I and R4I)
    190
- Control Panel
  191
  - Cleaning the Control Panel
    191
  - Replacing the Control Panel Battery
    191
- Control Units
  191
  - BCU Control Unit Types
    191
  - Replacing the Memory Unit
    191
  - Replacing the BCU Control Unit Battery
    192
- Leds and Other Status Indicators
  192
  - Control Panel and Panel Platform/Holder Leds
    192
  - R8I Module Leds
    193
- Reduced Run
  193
  - Starting Reduced Run Operation
    193
  - Resuming Normal Operation
    194
Ordering Information

195
- Contents of this Chapter
  195
- Kit Code Key
  195
- Frames R1I
  197
  - IGBT Supply Modules
    197
  - LCL Filters
    198
  - Control Panel
    199
  - Mechanical Installation Accessories and Tools
    200
    
    Air Guide Kits for LCL Filter Modules
    200
    
    Air Guide Kits for IGBT Supply Modules
    201
    
    WBCA-XX Bottom Connection Adapters
    202
  - AC-Side Components
    203
    
    Main Switch-Disconnector Kits
    203
    
    AC Fuses
    204
    
    Fuse Bases for AC Fuses (UL, CSA)
    204
    
    EMC/RFI Filter
    205
    
    Main Contactors
    206
  - DC-Side Components
    206
    
    DC Bus Installation Parts (for Rittal VX25 Enclosures)
    206
    
    DC Fuses
    207
    
    Fuse Bases for DC Fuses (IEC, UL, CSA)
    208
- Frame R6I
  209
  - IGBT Supply Modules
    209
  - LCL Filters
    209
  - LCL Filters (+G304+A013)
    210
  - Control Panel
    211
  - Mechanical Installation Accessories and Tools
    212
    
    Module Installation Parts
    212
    
    Shrouds
    212
    
    Lifting Device
    212
  - AC-Side Components
    213
    
    AC Bus Installation Parts (for Rittal VX25 Enclosures)
    213
    
    Main Switch-Disconnector Kits
    214
    
    AC Fuses
    214
    
    RFI Filters
    215
    
    Main Contactors
    215
    
    Switching and Charging Kit (Mechanical Parts)
    216
    
    Charging Kits
    217
    
    Varistor Kit ACS880 for UL/CSA Installations
    218
  - DC-Side Components
    218
    
    DC Bus Installation Parts (for Rittal VX25 Enclosures)
    218
    
    Module and Common Mode Filter Busbars
    219
    
    Common Mode Filters
    219
    
    DC Fuses
    220
- Frame R8I and Multiples
  221
  - IGBT Supply Modules
    221
  - LCL Filters (+C183+C188)
    223
  - LCL Filters (+C183+C188 and +G304 or +G427)
    224
  - RFI Filters
    225
  - Control Panel
    226
  - Control Electronics
    227
    
    Control Unit
    227
    
    Fiber Optic Cables
    227
    
    Control Circuit Plug Connectors
    228
  - Mechanical Installation Accessories and Tools
    229
    
    Module Installation Parts
    229
    
    Shrouds
    231
    
    Ramp
    232
  - AC-Side Components
    232
    
    AC Bus Installation Parts (for Rittal VX25 Enclosures)
    232
    
    Main Switch-Disconnector Kits
    233
    
    Main Circuit Breakers and Wagons
    235
    
    IEC Bus Bar Shim Kit
    243
    
    Main Circuit Breaker and Wagon Cover
    243
    
    Main AC Fuses in Incoming Cubicle
    244
    
    AC Fuses in IGBT Supply Module Cubicle or LCL Filter Cubicle
    246
    
    Main Contactors
    247
    
    Charging Kits
    249
    
    Varistor Kit ACS880 for UL/CSA Installations
    251
    
    AC Connection of the LCL Filter
    252
    
    Busbars and Quick Connectors
    254
    
    Quick Connector
    255
  - DC-Side Components
    256
    
    DC Bus Installation Parts (for Rittal VX25 Enclosures)
    256
    
    DC Busbars
    256
    
    Module and Common Mode Filter Busbars
    257
    
    Common Mode Filters
    257
    
    DC Fuses
    258
- Cabinet Ventilation
  260
  - Air Inlet Kits
    260
    
    Air Inlet Kits 400 MM Cabinet
    260
    
    Air Inlet Kits 600 MM Cabinet
    261
    
    Air Inlet Kits 800 MM Cabinet
    262
  - Air Outlet Kits
    263
    
    Air Outlet Kits 400 MM Cabinet
    263
    
    Air Outlet Kits 600 MM Cabinet
    264
    
    Air Outlet Kits 800 MM Cabinet
    265
  - Cooling Fans (Frames R1I
    267
  - Cooling Fans (Frame R6I)
    268
  - Cooling Fans (Frame R8I)
    269
- Miscellaneous
  269
  - BAMU Voltage/Current Measurement Unit
    269
Technical Data

271
- Contents of this Chapter
  271
- Ratings
  272
  - Definitions
    273
  - Derating
    274
    
    Ambient Temperature Derating
    274
    
    Altitude Derating
    274
- Type Equivalence Table
  275
- Fuses
  276
  - Fuses on BFPS Board
    276
  - Fuses on CVAR Board
    276
  - Fuses on BDFC Board
    276
- Charging Kit Contents
  276
  - Iec
    276
  - Ul, Csa
    279
- Dimensions and Weights
  281
  - IGBT Supply Module
    281
  - LCL Filter Module
    282
- Free Space Requirements
  284
- Allowable Mounting Orientations
  285
- Losses, Cooling Data and Noise
  286
- Tightening Torques
  287
  - Electrical Connections
    287
  - Mechanical Connections
    287
  - Insulation Supports
    287
  - Cable Lugs
    288
- Typical Power Cable Sizes
  289
- Electrical Power Network Specification
  291
- DC Connection Data
  292
- Control Unit Connection Data (ZCU/BCU)
  292
- Efficiency
  292
- Protection Classes
  293
- Optical Components
  293
- Ambient Conditions
  294
- Materials
  295
- Auxiliary Circuit Current Consumption
  295
  - Cooling Fans
    296
- Applicable Standards
  296
- Markings
  297
- Disclaimer
  297
  - Generic Disclaimer
    297
  - Cybersecurity Disclaimer
    297
Control Units of the Drive

299
- Contents of this Chapter
  299
- General
  299
- ZCU-14 Layout and Connections
  300
- BCU-X2 Control Unit Layout and Connections
  301
- Default I/O Diagram of the Supply Control Unit
  303
- External Power Supply for the Control Unit (XPOW)
  304
- The XD2D Connector
  304
- Safe Torque off (XSTO, XSTO OUT)
  305
- FSO-XX Safety Functions Module Connection (X12)
  305
- SDHC Memory Card Slot
  305
- Connector Data
  306
  - BCU-X2 Ground Isolation Diagram
    308
  - ZCU-1X Ground Isolation Diagram
    309
Dimension Drawings

311
- Contents of this Chapter
  311
- IGBT Supply Module (Frame R1I)
  312
- IGBT Supply Module (Frame R2I)
  313
- IGBT Supply Module (Frame R3I)
  314
- IGBT Supply Module (Frame R4I)
  315
- IGBT Supply Module (Frame R6I)
  316
- IGBT Supply Module (Frame R8I)
  317
- Quick Connectors of IGBT Supply Module (Frame R8I)
  319
- LCL Filter Module (Filter for Frames R1I and R2I)
  320
- LCL Filter Module (Filter for Frame R3I)
  321
- LCL Filter Module (Filter for Frames R3I and R4I)
  322
- LCL Filter Module (Filter for Frame R6I)
  323
- LCL Filter Module (Filter for Frame 1×R8I)
  324
- LCL Filter Module (Filter for Frame R8I Multiples)
  325
- Wbca-01
  326
- Wbca-11
  327
- Wbca-21
  328
- Quick Connector
  329
- Main Switch-Disconnector
  330
  - R1I
    330
    
    Os160Gd03 (Iec)
    330
    
    Ot160E3 (Ul, Csa)
    331
  - R6I
    332
    
    Os400D03 (Iec)
    332
    
    Os400J03 (Ul, Csa)
    333
  - R8I
    334
    
    Ot1000E03 (Iec), Ot1200U03 (Ul, Csa)
    334
    
    Ot2000E12 (Iec)
    335
    
    Ot1250E12 (Iec)
    336
    
    Ot1200U12 (Ul, Csa)
    337
- Auxiliary Contact OA1G10
  337
- Main Contactor
  338
  - R1I
    338
    
    Af09-30-10-13 (Iec, Ul, Csa)
    338
    
    Af26-30-00-13 (Iec, Ul, Csa)
    339
    
    Af96-30-22-13 (Iec, Ul, Csa)
    340
  - R6I
    340
    
    Af205-30-22-13 (Iec, Ul, Csa)
    340
  - R8I
    341
    
    AF580-30-22-70 and AF750-30-22-70 (IEC, UL, CSA)
    341
    
    Af1250-30-22-70 (Iec, Ul, Csa)
    342
    
    Af2050-30-22-70 (Iec, Ul, Csa)
    343
    
    Af1650-30-22-70 (Iec, Ul, Csa)
    344
- Charging Switches
  345
  - Os30Faj22F
    345
  - Os60Gj22Fp
    346
  - Os100Gj22Fp
    347
  - Os160Gd04F
    348
  - Os200J04Fp
    349
- Resistors
  350
  - Cbh 215 C H 414 5R0
    350
- Handles
  351
  - Oh45-275
    351
  - Ohb150J12P
    352
- AC Fuses
  353
  - R1I
    353
    
    170M1559D, 170M1562D, 170M1565D, 170M1566D, 170M1569D (Iec)
    353
    
    Ul, Csa)
    354
  - R6I
    355
    
    170M5808D (Iec)
    355
    
    Ul, Csa)
    355
  - R8I
    356
    
    1170M6408, 170M6410, 170M6414, 170M6416
    356
    
    170M7059, 170M7062, 170M7063
    357
- DC Fuses
  358
- Air Circuit Breakers
  363
  - E2.2S-A (Ul/Csa/Iec)
    363
  - E4.2S (Iec)
    364
  - E4.2S-A (Ul/Csa/Iec)
    365
  - E6.2V-A (Ul/Csa/Iec)
    366
- ZCU Control Unit
  367
- BCU Control Unit
  368
- BAMU Voltage/Current Measurement Unit
  369
- ACS-AP-X Control Panel with DPMP-01 Door Mounting Kit
  370
- Ramp
  371
- CVAR Board
  373
- Common Mode Filter
  373
- RFI Filter and Related Accessories
  374
  - RFI Filter
    374
  - Oval Toroid Kit
    375
  - Oval Toroid
    376

ABB ACS880-204 Hardware Manual (382 pages)

IGBT supply modules

Brand: ABB | Category: DC Drives | Size: 48.3 MB

Table of Contents
5
Introduction to the Manual

15
- Contents of this Chapter
  15
- Applicability
  15
- Safety Instructions
  15
- Target Audience
  15
- Contents of the Manual
  16
- Related Documents
  16
- Categorization by Frame Size and Option Code
  16
- Use of Component Designations
  16
- Terms and Abbreviations
  17
Operation Principle and Hardware Description

21
- Contents of this Chapter
  21
- Operation Principle
  21
  - Simplified Main Circuit Diagram
    22
  - Charging
    22
- Simplified Main Circuit Diagram of the Drive System
  23
- Single-Line Circuit Diagrams of the Supply Unit
  24
  - Frames R1I
    24
  - Frame R6I
    25
  - Frame 1×R8I
    26
  - Frame R8I Multiples
    27
- Layout Drawings
  28
- Supply Unit Control Interfaces
  42
  - Overview of the Control Connections on the ZCU Control Unit
    42
  - Overview of the Control Connections on the BCU Control Unit
    43
- Supply Unit Control Devices
  44
  - Main Disconnecting Device
    44
  - Auxiliary Voltage Switch
    44
  - Operating Switch
    44
  - Emergency Stop and Emergency Stop Reset Buttons
    44
  - The Control Unit
    44
  - The ACS-AP-X Control Panel
    44
  - PC Connection
    45
  - Fieldbus Control
    45
- Type Designation Labels
  46
- Type Designation Key
  47
  - IGBT Supply Module
    47
  - LCL Filter
    48
Moving and Unpacking the Module

49
- Contents of this Chapter
  49
- Moving and Lifting the Transport Package
  49
- Unpacking
  49
  - Frames R1I
    49
  - Frames R6I and R8I
    50
- Lifting the Modules
  50
- Moving the Modules
  50
Cabinet Construction

51
Electrical Installation

113
- Contents of this Chapter
  113
- Safety and Liability
  113
- Electrical Safety Precautions
  114
- General Notes
  115
  - Static Electricity
    115
  - Optical Components
    115
- Checking the Insulation of the Assembly
  116
  - Supply Unit
    116
  - Input Power Cable
    116
- Checking the Compatibility with IT (Ungrounded) Systems
  116
- Connecting the Input Power Cables
  117
  - Connection Diagram (Frames R1I
    117
  - Connection Diagram (Frame R6I)
    118
  - Connection Diagram (Frame 1×R8I)
    119
  - Connection Diagram (Frame R8I Multiples)
    120
  - Connection Procedure (Frames R1I
    121
    
    Frame R1I
    123
    
    Frame R2I
    124
    
    Frames R3I and R4I (Connector Covers Removed)
    125
  - Connection Procedure (Frame R6I)
    127
  - Connection Procedure (Frame R8I)
    129
- Connecting the LCL Filter
  132
  - Connecting the WBCA Adapter to the LCL Filter (Frames R1I
    133
  - Connecting WFU-XX LCL Filter Module (Frames R1I
    134
  - Internal Circuit Diagrams for LCL Filters
    134
    
    And WFU-02
    135
    
    136
    136
    
    And WFI-22
    137
    
    Alcl-05-5
    138
    
    Blcl
    139
- Main Contactor
  141
- Checking the Charging Capacity (Frames R1I
  142
  - Single AC Input
    142
- Installing the Charging Circuit (Frames R6I and R8I)
  143
- Connecting the External Power Supply Cable for the Auxiliary Circuit
  143
- Connecting the Control Cables
  143
- Connecting a PC
  148
  - Connection Procedure
    148
- Installing Optional Modules
  150
Installation Checklist

151
- Contents of this Chapter
  151
- Checklist
  151
Start-Up

153
- Contents of this Chapter
  153
- Start-Up Procedure
  154
  - Safety
    154
  - Checks/Settings with no Voltage Connected
    154
  - Powering up the IGBT Supply Unit
    154
  - Setting up the Supply Unit Parameters
    155
  - Switching the Supply Unit on
    155
- Switching the Supply Unit off
  156
  - On-Load Checks
    156
Maintenance

157
- Contents of this Chapter
  157
- Maintenance Intervals
  158
- Maintenance Timers and Counters
  159
- Cabinet
  159
- Power Connections
  162
  - Tightening
    162
- Fans
  163
- IGBT Supply Module
  179
- LCL Filter
  187
  - Replacing the LCL Filter (Frame R6I)
    187
  - Replacing the LCL Filter (Frame R8I)
    191
- Capacitors
  194
  - Reforming the Capacitors
    194
  - Replacing the LCL Filter Capacitor (Frames R3I and R4I)
    195
- Control Panel
  196
  - Replacing the Battery
    196
  - Cleaning the Control Panel
    196
- Control Units
  197
  - BCU Control Unit Types
    197
  - Memory Unit
    197
- Leds and Other Status Indicators
  198
- Reduced Run
  199
  - Starting Reduced Run Operation
    199
  - Resuming Normal Operation
    200
Ordering Information

201
- Contents of this Chapter
  201
- Kit Code
  202
- Frames R1I
  203
  - IGBT Supply Modules
    203
  - LCL Filters
    204
  - Control Panel
    205
  - Mechanical Installation Accessories and Tools
    206
    
    Air Guide Kits for LCL Filter Modules
    206
    
    Air Guide Kits for IGBT Supply Modules
    207
    
    WBCA-XX Bottom Connection Adapters
    207
  - AC-Side Components
    208
    
    Main Switch-Disconnector Kits
    208
    
    AC Fuses
    209
    
    Fuse Bases for AC Fuses (UL, CSA)
    209
    
    EMC/RFI Filter
    210
    
    Main Contactors
    210
  - DC-Side Components
    211
    
    Common DC Flat-PLS Assembly
    211
    
    DC Fuses
    212
    
    Fuse Bases for DC Fuses (IEC, UL, CSA)
    212
  - Cabinet Ventilation Kits
    213
    
    Air Inlet Kits
    213
    
    Air Outlet Kits
    214
    
    Cooling Fans
    216
- Frame R6I
  217
  - IGBT Supply Modules
    217
  - LCL Filters
    217
  - LCL Filters (+G304+A013)
    217
  - Control Panel
    218
  - Mechanical Installation Accessories and Tools
    219
    
    Module Installation Parts
    219
    
    Shrouds
    219
    
    Lifting Device
    219
  - AC-Side Components
    220
    
    Common AC Flat-PLS Assembly
    220
    
    Main Switch-Disconnector Kits
    220
    
    AC Fuses
    221
    
    RFI Filters
    221
    
    Main Contactors
    222
    
    Switching and Charging Kit (Mechanical Parts)
    222
    
    Charging Kits
    223
    
    Varistor Kit (UL, CSA)
    224
  - DC-Side Components
    225
    
    Common DC Flat-PLS Assembly
    225
    
    Module and Common Mode Filter Busbars
    225
    
    Common Mode Filters
    226
    
    DC Fuses
    226
  - Cabinet Ventilation Kits
    227
    
    Air Inlet Kits
    227
    
    Air Outlet Kits
    228
    
    Cooling Fans
    229
- Frame R8I and Multiples
  230
  - IGBT Supply Modules
    230
  - LCL Filters (+C183+C188)
    232
  - LCL Filters (+C183+C188 and +G304 or +G427)
    233
  - RFI Filters
    234
  - Control Panel
    235
  - Control Electronics
    236
    
    Control Unit
    236
    
    Fiber Optic Cables
    237
    
    Control Circuit Plug Connectors
    237
  - Mechanical Installation Accessories and Tools
    238
    
    Module Installation Parts
    238
    
    Shrouds
    241
    
    Ramp
    241
  - AC-Side Components
    242
    
    Common AC Flat-PLS Assembly
    242
    
    Main Switch-Disconnector Kits
    243
    
    Main Circuit Breakers and Wagons
    245
    
    Main AC Fuses in Incoming Cubicle
    249
    
    AC Fuses in IGBT Supply Module Cubicle or LCL Filter Cubicle
    250
    
    Main Contactors
    251
    
    Charging Kits
    253
    
    Varistor Kit (UL, CSA)
    255
    
    AC Connection of the LCL Filter
    256
    
    Busbars and Quick Connectors
    258
  - DC-Side Components
    260
    
    Common DC Flat-PLS Assembly
    260
    
    DC Busbars
    260
    
    Module and Common Mode Filter Busbars
    262
    
    Common Mode Filters
    262
    
    DC Fuses
    263
  - Cabinet Ventilation Kits
    265
    
    Air Inlet Kits
    265
    
    Air Outlet Kits
    266
    
    Cooling Fans
    268
Technical Data

269
- Contents of this Chapter
  269
- Ratings
  269
  - Definitions
    270
  - Derating
    271
    
    Temperature Derating
    271
    
    Altitude Derating
    271
- Type Equivalence Table
  272
- Fuses
  273
  - Fuses on BFPS Board
    273
  - Fuses on CVAR Board
    273
  - Fuses on BDFC Board
    273
- Charging Kit Contents
  274
  - Iec
    274
  - Ul, Csa
    276
- Dimensions and Weights
  278
  - IGBT Supply Module
    278
  - LCL Filter Module
    279
- Free Space Requirements
  280
- Allowable Mounting Orientations
  281
- Losses, Cooling Data and Noise
  282
- Tightening Torques
  283
- Electrical Power Network Specification
  284
- Control Unit Connection Data (ZCU/BCU)
  285
- Efficiency
  285
- Protection Classes
  285
- Ambient Conditions
  286
- Materials
  287
- Auxiliary Circuit Current Consumption
  288
  - Cooling Fans
    288
- Applicable Standards
  289
- Markings
  289
- Disclaimers
  289
  - Generic Disclaimer
    289
  - Cybersecurity Disclaimer
    289
The Control Units

291
- Contents of this Chapter
  291
- General
  291
  - ZCU Control Unit Types
    291
  - BCU Control Unit Types
    291
- Layout and Connections
  292
  - BCU Layout and Connections
    293
  - Default I/O Connection Diagram (ZCU)
    295
  - Default I/O Connection Diagram (BCU)
    297
  - External Power Supply for the Control Unit (XPOW)
    298
    
    Zcu
    298
    
    Bcu
    298
  - Drive-To-Drive Link (XD2D)
    299
  - XSTO Connector
    299
  - SDHC Memory Card Slot (BCU-X2 Only)
    299
- Control Unit Connector Data
  300
Dimension Drawings

305
- Contents of this Chapter
  305
- IGBT Supply Module (Frame R1I)
  306
- IGBT Supply Module (Frame R2I)
  307
- IGBT Supply Module (Frame R3I)
  308
- IGBT Supply Module (Frame R4I)
  309
- IGBT Supply Module (Frame R6I)
  310
- IGBT Supply Module (Frame R8I)
  311
- Quick Connectors of IGBT Supply Module (Frame R8I)
  313
- LCL Filter Module (Filter for Frames R1I and R2I)
  314
- LCL Filter Module (Filter for Frame R3I)
  315
- LCL Filter Module (Filter for Frames R3I and R4I)
  316
- LCL Filter Module (Filter for Frame R6I)
  317
- LCL Filter Module (Filter for Frame 1×R8I)
  318
- LCL Filter Module (Filter for Frame R8I Multiples)
  319
- Wbca-01
  320
- Wbca-11
  321
- Wbca-21
  322
- Quick Connector
  323
- Main Switch-Disconnector
  324
  - R1I
    324
  - R6I
    325
  - R8I
    326
- Auxiliary Contact
  329
- Main Contactor
  330
  - R1I
    330
  - R6I
    331
  - R8I
    332
- AC Fuses
  336
  - R1I
    336
  - R6I
    337
  - R8I
    338
- DC Fuses
  340
  - R1I
    340
  - R6I
    342
  - R8I
    343
- ZCU Control Unit
  345
- BCU Control Unit
  346
- ACS-AP-X Control Panel with Door Mounting Kit
  347
- Ramp
  348
- CVAR Board
  350
- Common Mode Filter
  350
- RFI Filter and Related Accessories
  351
  - RFI Filter
    351
  - Oval Toroid Kit
    352
  - Oval Toroid
    353
Example Circuit Diagrams

355
- Contents of this Chapter
  355
- Component Designations Used in the Diagrams
  355
  - Frames R1I
    355
  - Frame R6I
    356
  - Frame R8I and Multiples
    356
- Frames R1I
  357
- Frame R6I
  362
- Frame 1×R8I
  367
- Frame 4×R8I
  373

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Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

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ABB ACS880-204 Manuals

ABB ACS880-204 Hardware Manual (404 pages)

Table of Contents

Introduction to the Manual

Operation Principle and Hardware Description

Moving and Unpacking the Module

Cabinet Construction

Electrical Installation

Installation Checklist of the Drive

Start-Up

Maintenance

Ordering Information

Technical Data

Control Units of the Drive

Dimension Drawings