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Sony MDX-F5800 Service Manual
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Sony MDX-F5800 Service Manual

Fm/am (mw/lw) minidisc player
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SERVICE MANUAL
Ver 1.1 2004.09
US and foreign patents licensed from Dolby
Laboratories.
AUDIO POWER SPECIFICATIONS
AUDIO POWER SPECIFICATIONS (US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION 23.2 watts per channel minimum
continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 5%
total harmonic distortion.
MD Player section
Signal-to-noise ratio
90 dB
10 − 20,000 Hz
Frequency response
Wow and flutter
Below measurable limit
Tuner section
FM
87.5 − 107.9 MHz
Tuning range
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
30 − 15,000 Hz
Frequency response
AM (US model)
530 − 1,710 kHz
Tuning range
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
30 µV
Sensitivity
MW/LW (AEP, UK models)
MW: 531 − 1,602 kHz
Tuning range
LW: 153 − 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
MW: 30 µV
Sensitivity
LW: 40 µV
Sony Corporation
9-877-611-02
2004I05-1
e Vehicle Company
© 2004.09
Published by Sony Engineering Corporation
MDX-F5800
Model Name Using Similar Mechanism
MD Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
4 − 8 ohms
Speaker impedance
52 W × 4 (at 4 ohms)
Maximum power output
General
Outputs
Audio output terminals
(front, rear/sub switchable)
Power antenna relay control
terminal
Power amplifier control
terminal
Inputs
Telephone ATT control
terminal
Remote controller input
terminal
BUS control input terminal
BUS audio input terminal
Antenna input terminal
Tone controls
Low:
±10 dB at 60 Hz (XPLOD)
Mid:
±10 dB at 1 kHz (XPLOD)
High:
±10 dB at 10 kHz (XPLOD)
FM/AM (MW/LW) MINIDISC PLAYER
US Model
AEP Model
UK Model
NEW
MG-165A-138
KMS-242E
Power requirements
12 V DC car battery
(negative ground)
Approx. 178 × 50 × 181 mm
Dimensions
1
× 2 × 7
(7
/
8
(w/h/d)
Approx. 182 × 53 × 161 mm
Mounting dimensions
1
× 2
1
(7
/
/
4
8
(w/h/d)
Mass
Approx. 1.2 kg
(2 lb 10 oz)
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Note
This unit cannot be connected to a digital preamplifier
or an equalizer which is Sony BUS system compatible.
Design and specifications are subject to change
without notice.
1
/
in)
4
× 6
3
/
in)
8

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  • Page 1 69 dB (mono) terminal This unit cannot be connected to a digital preamplifier Harmonic distortion at 1 kHz Remote controller input or an equalizer which is Sony BUS system compatible. 0.5 % (stereo), terminal 0.3 % (mono) BUS control input terminal...

  • Page 2: Table Of Contents

    LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.

  • Page 3: Servicing Notes

    MDX-F5800 Ver 1.1 SECTION 1 SERVICING NOTES SERVICE POSITION NOTES ON HANDLING THE OPTICAL PICK-UP In checking the key board and main board, prepare two jigs (con- BLOCK OR BASE UNIT nection cable J-2502-011-1 and The laser diode in the optical pick-up block may suffer electro- connection cable for F/P to main J-2502-071-1).

  • Page 4: General

    MDX-F5800 SECTION 2 This section is extracted from instruction manual. GENERAL Location of controls Refer to the pages listed for details. OPEN DSPL SEEK – – DISC SHUF GP/ALBM LIST SOURCE MODE SENS LIST a Volume +/– button o Number buttons...
  • Page 5 MDX-F5800 (US model) Connection example (2) Connection diagram (3) Notes (2-A) To a metal surface of the car • Be sure to connect the ground lead before connecting First connect the black ground lead, then connect the amplifier. the yellow and red power input leads.
  • Page 6 MDX-F5800 Orient the release key correctly. Face the hook inwards. Dashboard 1 8 2 5 3 m Claws TOYOTA NISSAN max. size max. size 5 × 8 mm 5 × 8 mm × × Dimensions Dimensions to dashboard/center console to dashboard/center console...
  • Page 7 Mounting the unit in a Japanese car (6) You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony dealer. Note To prevent malfunction, install only with the supplied screws 2.
  • Page 8 MDX-F5800 (AEP, UK models) Connection example (2) Notes (2-A) • Be sure to connect the earth lead before connecting the amplifier. • If you connect an optional power amplifier and do not use the built-in amplifier, the beep sound will be deactivated.
  • Page 9 MDX-F5800 Orient the release key correctly. Face the hook inwards. Dashboard Fire wall 1 8 2 5 3 m Claws Precautions Warning when installing in a car without ACC (accessory) • Choose the installation location carefully so that the unit will not interfere with normal driving position on the ignition key operations.
  • Page 10 MDX-F5800 Power connection diagram Auxiliary power connector may vary depending on the car. Check your car’s auxiliary power connector diagram to make sure the connections match correctly. There are three basic types (illustrated below). You may need to switch the positions of the Auxiliary power connector red and yellow leads in the car stereo’s power...

  • Page 11: Disassembly

    MDX-F5800 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed.

  • Page 12: Sub Panel Assy

    MDX-F5800 Note: Follow the disassembly procedure in the numerical order given. 3-2. SUB PANEL ASSY 1 screw (PTT2.6 × 6) 2 cover 4 two claws 7 sub panel assy 4 two claws 3 two screws (PTT2.6 × 6) 6 flexible flat (14 core) cable (CN370) 3-3.

  • Page 13: Main Board

    MDX-F5800 3-4. MAIN BOARD 1 three screws (BTT2.6 × 5) 2 four screws (PTT2.6 × 6) 3 main board 3-5. SERVO BOARD 2 four screws (BVTT2 × 4) 3 servo board 1 parallel (FFC) (10core) wire (CN3) 1 optical pick-up flexible board...

  • Page 14: Md Cover Assy

    MDX-F5800 3-6. MD COVER ASSY 1 four screws (BVTT2 × 4) 3 MD cover assy shaft (MD cover guide) cassette holder 2 Pushing the cassette holder in the direction of the arrow A with a screwdriver, etc., disengage the shaft (MD cover guide) from the slot in the MD cover assy.

  • Page 15: Lever (Le23) Assy

    MDX-F5800 3-8. LEVER (LE23) ASSY 2 stopper washer 3 lever (LE23) assy 4 roller (GLE) 3-9. HOLDER ASSY 4 Remove the holder assy in the direction of the arrow. 2 type-E stop ring 1.5 1 spring (CHKG) 2 type-E stop ring 1.5 2 type-E stop ring 1.5...

  • Page 16: Chucking Arm Assy

    MDX-F5800 3-10. CHUCKING ARM ASSY 1 Remove the chucking arm assy in the direction of the arrow. holder assy 3-11. OPTICAL PICK-UP (KMS-242E) 4 screw (B2 × 3) 6 bearing (SL) 5 feed screw assy 7 optical pick-up (KMS-242E) 1 two screws 3 screw (K2 ×...

  • Page 17: Motor Assy (Sled) (M902), Sp Motor Assy (Spindle) (M901)

    MDX-F5800 SECTION 4 ELECTRICAL ADJUSTMENTS 3-12. SL MOTOR ASSY (SLED) (M902), SP MOTOR ASSY (SPINDLE) (M901) TEST MODE This set have the test mode function. 5 screw <Set the Test Mode> (P1.7 × 1.8) 1. Turn ON the regulated power supply. (The clock is displayed)

  • Page 18: Diagrams

    MDX-F5800 SECTION 5 DIAGRAMS BLOCK DIAGRAM − SERVO Section − 5-1. • R-ch is omitted due to same as L-ch. MD DSP IC4 (1/2) • SIGNAL PATH DADT : MD PLAY XBCK LRCK FILI FS256 CLTV FILO AOUTL L-CH (Page 19)

  • Page 19: Block Diagram - Main Section

    MDX-F5800 BLOCK DIAGRAM − MAIN Section − 5-2. PJ210 (1/2) INPUT SELECT, ELECTRICAL VOLUME AUDIO IN IC120 R-CH PJ210 (2/2) BUS-LCH OUT-FL FADER TONE CONTROL/ L-CH MD-LCH INPUT INPUT (Page 18) MUTE VOLUME EFFECT SELECTOR GAIN OUT-RL MUTING CIRCUIT AUDIO OUT...

  • Page 20: Block Diagram - Panel/Bus Control/ Power Supply Section

    MDX-F5800 BLOCK DIAGRAM − PANEL/BUS CONTROL/POWER SUPPLY Section − 5-3. CNJ400 SONY BUS INTERFACE IC400 BUS CONTROL IN RESET RESET SWITCH MD MECHANISM CONTROLLER IC7 (2/2) D405 (1/2) DATA I/O DATA IN UNISO UNISO UNISO DATA UNISI UNISI MDMON_CHECK LO_6V...

  • Page 21: Note For Printed Wiring Boards And Schematic Diagrams

    MDX-F5800 • Circuit Boards Location 5-4. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •...

  • Page 22: Schematic Diagram - Servo Section (1/2)

    MDX-F5800 SCHEMATIC DIAGRAM − SERVO Section (1/2) − • • • 5-5. See page 29 for Waveforms. See page 32 for IC Block Diagrams. See page 37 for IC Pin Function Description. (1/2) 6.3V 0.01 +2.5V REGULATOR M901 TP16 (SP-BLK)

  • Page 23: Schematic Diagram - Servo Section (2/2)

    MDX-F5800 SCHEMATIC DIAGRAM − SERVO Section (2/2) − • • • 5-6. See page 29 for Waveform. See page 32 for IC Block Diagram. See page 37 for IC Pin Function Description. (2/2) DISC_EXIST DISC_EXIST MD_ON MD-ON EJECT-OK EJECT_OK DISC_IN...

  • Page 24: Printed Wiring Boards - Servo Section

    MDX-F5800 PRINTED WIRING BOARDS − SERVO Section − • 5-7. See page 21 for Circuit Boards Location. :Uses unleaded solder. • Semiconductor Location Ref. No. Location MAIN BOARD CNP500 SERVO BOARD SERVO BOARD (SIDE A) (Page 25) (SIDE B) BP5 BP6...

  • Page 25: Printed Wiring Boards - Main Section

    • Semiconductor BUS AUDIO AUDIO OUT AUDIO OUT CNJ400 REAR FRONT Location BUS CONTROL MINIATURE JACK SERVO BOARD F300 Ref. No. Location (FOR SONY BUS) BOARD (Page 24) FM/AM MAIN ANTENNA IN BOARD C340 D139 C307 CN372 R293 JC305 CNJ400...
  • Page 26 MDX-F5800 SCHEMATIC DIAGRAM − MAIN Section (1/3) − • • 5-9. See page 29 for Waveform. See page 32 for IC Block Diagrams. PJ210 AUDIO OUT (1/3) BUS AUDIO REAR FRONT TU10 TUX-032//Q (FM/AM TUNER PACK) (US) FRONT LCH+ FRONT LCH-...

  • Page 27: Schematic Diagram - Main Section (1/3)

    MDX-F5800 Ver 1.1 5-10. SCHEMATIC DIAGRAM − MAIN Section (2/3) − • • See page 29 for Waveforms. See page 37 for IC Pin Function Description. (Page 26) (2/3) JC610 R611 R622 100k JC611 JC17 C600 100p Q600 MUN2111T1 R617...

  • Page 28: Schematic Diagram - Main Section (3/3)

    +3.3V REGULATOR DF5A6.8FU IC700 MM3123DN C700 C702 CN371 CN372 RCIN0 R375 RCIN1 J370 (Page 27) REMOTE IN DOORIND RESET SONY BUS INTERFACE CNJ400 JC403 UNI_SI BUS CONTROL IN IC400 BU_IN BA8271F-E2 D405 MA721WK BUS ON DATA UNI_SO BUS DATA DATA DATA...

  • Page 29: Printed Wiring Board - Sub Board

    MDX-F5800 5-12. PRINTED WIRING BOARD − SUB Board − • See page 21 for Circuit Boards Location. :Uses unleaded solder. • Waveforms − MAIN Board − – SERVO Board – LED802 1 IC1 1, 2 (I, J) 6 IC7 i; (X0)

  • Page 30: Printed Wiring Board - Key Board

    MDX-F5800 5-14. PRINTED WIRING BOARD − KEY Board − • See page 21 for Circuit Boards Location. :Uses unleaded solder. KEY BOARD (COMPONENT SIDE) S906 S912 S905 R909 + (VOLUME) SEEK + LED912 R906 R905 LED923 LED911 S923 S911 LED961...

  • Page 31: Schematic Diagram - Key Board

    MDX-F5800 5-15. SCHEMATIC DIAGRAM − KEY Board − • • See page 29 for Waveform. See page 32 for IC Block Diagram. R981 R972 +3.3V REGULATOR R982 LED901-907,910-923 IC981 (KEY ILLUMINATION) R983 MM3033D REMOTE CONTROL R995 RECEIVER LED961 LED923 LED907...
  • Page 32 MDX-F5800 • IC Block Diagrams – SERVO Board – IC2 BH6519FS-E2 IC1 CXA2523AR 43 42 USROP – RF AGC INTERFACE INTERFACE – USRC RFA1 CHARGE PREDRIVE PREDRIVE BPF3T PUMP. RFA2 RFA3 PEAK3T – HLPT –1 – – –2 – PREDRIVE...
  • Page 33 MDX-F5800 IC4 CXD2667R 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 93 92 SPINDLE SERVO GFS/SLD EFM/ACIRC DECODER ADIP DECODER ADRB VDIO3 AVS2 VSIO3 AVD2 VDC0 ADRT ADIO MNT0 MNT1 EACH DIGITAL BLOCK...
  • Page 34 MDX-F5800 IC6 BA6287F OUT1 OUT2 DRIVER DRIVER VREF CONTROL LOGIC POWER SAVE − MAIN Board − IC90 SAA6588T/V2-518 POWER SUPPLY PAUSE & RESET DETECTOR MULTI PATH 57kHz DETECTOR 8th ORDER BAND-PASS FILTER CLOCKED SIGNAL QUALITY COMPARATOR DECODER CLOCK CLOCK RDS/RDBS...
  • Page 35 MDX-F5800 IC120 BD3802F-FE2 C BUS FADER FADER FADER FADER LOGIC (0 to –58, (0 to –58, (0 to –58, (0 to –58, ∞ ∞ ∞ ∞ GAIN + ATT – – – – (+10 to –29dB, ∞ – EFFECT (0dB to...
  • Page 36 MDX-F5800 − KEY Board − IC300 TDA8588AJ/N2/R1 IC981 MM3033DULE OUT-FL- C BUS CURRENT VREF LIMIT OUT-FL+ OUT-RL- – PGND3 OUT-RL+ IN-RL VOUT IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ PGND2 OUT-RR- OUT-FR+ STANDBY/ MUTE OUT-FR- CHIP DETECT/ PGND1 DIAGNOSTIC...
  • Page 37 MDX-F5800 • IC Pin Function Description SERVO BOARD IC1 CXA2523AR (RF AMP, FOCUS/TRACKING ERROR AMP) Pin No. Pin Name Description I-V converted RF signal I input from the optical pick-up block detector I-V converted RF signal J input from the optical pick-up block detector Middle point voltage (+1.65V) generation output terminal...
  • Page 38 MDX-F5800 SERVO BOARD IC4 CXD2667R (MD DSP) Pin No. Pin Name Description GFS/SLD GFS output or sled servo drive signal output terminal Not used VDIO3 — Power supply terminal (+3.3V) VSIO3 — Ground terminal VDC0 — Power supply terminal (+2.5V)
  • Page 39 MDX-F5800 Pin No. Pin Name Description Address signal output terminal Not used VSIO1 — Ground terminal Output enable signal output terminal Not used XCAS Column address strobe signal output terminal Not used Address signal output terminal Not used XRAS Row address strobe signal output terminal Not used...
  • Page 40 MDX-F5800 Pin No. Pin Name Description DDOUT Open terminal in this set ASYO Playback EFM full-swing output terminal ASYI Playback EFM asymmetry comparator voltage input terminal AVD1 — Power supply terminal (+3.3V) BIAS Playback EFM asymmetry circuit constant current input terminal...
  • Page 41 Pin Name Description MDMON Power supply on/off control signal output of the MD mechanism deck section LINKOFF Uni-link on/off control signal output for the SONY bus interface “L”: link on ERR-PWM Error rate PWM output terminal Not used Not used 3TPWM...
  • Page 42 MDX-F5800 Pin No. Pin Name Description Not used ADER-PWM ADIP error PWM output terminal Not used 61 to 68 For test terminal Not used Power supply detection of MD mechanism deck section (MDMON) MDMON_CHECK Power supply detection of servo section (MDON)
  • Page 43 UNISO Serial data output to the SONY bus interface IC UNISI Serial data input from the SONY bus interface IC Serial data transfer clock signal output to the SONY bus interface IC and MD mechanism UNICKO controller 36 to 38...
  • Page 44 MDX-F5800 Pin No. Pin Name Description DIAG DIAG signal input from the power amplifier VOLATT Muting on/off control signal output to the electrical volume NCO (AUX) Not used NOSESW Front panel remove/attach detection signal input terminal “L”: front panel is attached...

  • Page 45: Exploded Views

    MDX-F5800 SECTION 6 EXPLODED VIEWS NOTE: • Items marked “*” are not stocked since they • -XX and -X mean standardized parts, so they The components identified by mark 0 or dotted line with mark may have some difference from the original are seldom required for routine service.

  • Page 46: Front Panel Section

    MDX-F5800 6-2. FRONT PANEL SECTION not supplied supplied supplied supplied not supplied not supplied (KEY board) not supplied not supplied LCD901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3373-050-A OVERALL ASSY, FRONT PANEL (AEP, UK)

  • Page 47: Mechanism Deck Section-1 (Mg-165A-138)

    MDX-F5800 6-3. MECHANISM DECK SECTION-1 (MG-165A-138) mechanism deck section-2 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3274-602-A SERVO BOARD, COMPLETE * 106 3-220-096-03 BRACKET (DAMPER) * 102 X-3379-367-4 CHASSIS ASSY, MD * 107 3-034-301-02 CUSHION (EJ2)

  • Page 48: Mechanism Deck Section-2 (Mg-165A-138)

    MDX-F5800 6-4. MECHANISM DECK SECTION-2 (MG-165A-138) not supplied not supplied mechanism deck section-3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3383-582-1 HOLDER ASSY 3-032-707-01 SPRING (LEVER LE) 3-032-682-01 SPRING (HOLDER) 3-925-034-01 ROLLER (GLE) * 153...

  • Page 49: Mechanism Deck Section-3 (Mg-165A-138)

    MDX-F5800 6-5. MECHANISM DECK SECTION-3 (MG-165A-138) (including M903) not supplied M903 (loading) M901 M902 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No.

  • Page 50: Electrical Parts List

    MDX-F5800 SECTION 7 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 51 MDX-F5800 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R939 1-216-809-11 METAL CHIP 1/10W S920 1-771-884-31 SWITCH, TACTILE (REP, 3) R940 1-216-809-11 METAL CHIP 1/10W S921 1-771-884-31 SWITCH, TACTILE (DISC +, 2) R941 1-216-809-11 METAL CHIP...
  • Page 52 MDX-F5800 Ver 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C131 1-124-589-11 ELECT 47uF C402 1-162-970-11 CERAMIC CHIP 0.01uF C132 1-162-970-11 CERAMIC CHIP 0.01uF C135 1-162-964-11 CERAMIC CHIP 0.001uF C500 1-115-156-11 CERAMIC CHIP C136 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 53 MDX-F5800 Ver 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D305 8-719-200-82 DIODE 11ES2 JC361 1-216-296-11 SHORT CHIP D306 8-719-200-82 DIODE 11ES2 JC362 1-216-864-11 SHORT CHIP JC371 1-216-864-11 SHORT CHIP D307 8-719-200-82 DIODE 11ES2...
  • Page 54 MDX-F5800 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-817-11 METAL CHIP 1/10W R370 1-216-821-11 METAL CHIP 1/10W 1-216-809-11 METAL CHIP 1/10W R371 1-216-821-11 METAL CHIP 1/10W (AEP, UK) 1-216-864-11 SHORT CHIP 0 (US) R372...
  • Page 55 MDX-F5800 MAIN MINIATURE JACK SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > 1-164-360-11 CERAMIC CHIP 0.1uF 1-164-360-11 CERAMIC CHIP 0.1uF S600 1-786-458-11 SWITCH, PUSH (1 KEY) (NOSE DETECT) 1-164-360-11 CERAMIC CHIP 0.1uF...
  • Page 56 MDX-F5800 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-414-398-11 INDUCTOR 10uH 1-216-841-11 METAL CHIP 1/10W 1-414-398-11 INDUCTOR 10uH 1-216-841-11 METAL CHIP 1/10W 1-216-864-11 SHORT CHIP 1-216-809-11 METAL CHIP 1/10W < TRANSISTOR > 1-216-809-11 METAL CHIP...
  • Page 57 MDX-F5800 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ACCESSORIES ************ 3-262-943-11 MANUAL, INSTRUCTION INSTALL (ENGLISH, FRENCH, SPANISH) (US) 3-262-943-21 MANUAL, INSTRUCTION INSTALL (ENGLISH, FRENCH, GERMAN, ITALIAN, DUTCH) (AEP, UK) 3-262-950-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH, SPANISH) (US)

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