ABB ACS880-04F Quick Installation And Start-Up Manual
Drive modules
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Also See for ACS880-04F:
- Hardware manual (172 pages) ,
- Application manual (46 pages) ,
- Quick installation manual (90 pages)
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Summary of Contents for ABB ACS880-04F
- Page 1 — ABB INDUSTRIAL DRIVES ACS880-04F drive modules Quick installation and start-up guide...
- Page 3 ACS880-04F drive modules Quick installation and start-up guide Table of contents 3AXD5000044913 Rev E Original instructions EFFECTIVE: 2023-01-17...
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Page 5: Table Of Contents
Table of contents 5 Table of contents Quick installation and start-up instructions Contents of this chapter ............... . Obey the safety instructions . -
Page 7: Quick Installation And Start-Up Instructions
Quick installation and start-up instructions 7 Quick installation and start-up instructions Contents of this chapter This chapter tells you briefly how to install the drive module into a cabinet. For more detailed instructions, engineering guide lines, technical data and complete safety instructions, see the hardware manual 3AXD50000034664 [English]). -
Page 8: Electrical Safety Precautions
8 Quick installation and start-up instructions Electrical safety precautions ￭ These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. -
Page 9: Select The Cables And Fuses
• Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors inside continuously conductive conduit is allowed in NEC installations. -
Page 10: Make Sure That The Drive Is Compatible With The Grounding System
10 Quick installation and start-up instructions Make sure that the drive is compatible with the grounding system The standard drive with ground-to-phase varistors connected can be installed to a symmetrically grounded TN-S system. If you install the drive to another system, you may need to disconnect the EMC filter and ground-to-phase varistors. - Page 11 Quick installation and start-up instructions 11 3AXD50000040437_assy Package with no IP20 shrouds for cabling area (option 0B051) Standard drive module package Drive module with factory installed options, delivery documents, multilingual residual voltage warning sticker, printed quick installation and start-up guide. Top box B1 bottom (with standard drive module configuration).
- Page 12 12 Quick installation and start-up instructions Box B1 contents (standard drive module configur- ation) Paper fill Clear plastic shroud for output power cabling Mounting bracket for bottom grille Cardboard box bottom Cardboard box cover Bottom grille Support Straps Screws in a plastic bag Back clear plastic shroud (upper) Back clear plastic shroud (lower) Front clear plastic shroud...
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Page 13: Lift The Drive From The Lifting Points
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. Refer to Related documents (page 29) or contact ABB technical support. Ensure the cooling See section Losses and cooling data (page 25) for the losses and required cooling air flow through the drive. -
Page 14: Connect The Power Cables And Install The Shrouds
Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the manufacturer’s instructions. -
Page 15: Connect The Control Cables
Quick installation and start-up instructions 15 Step Task (input cables) Figure Ground the input cable shields (if present) 360 degrees at the cabinet entry. Connect the twisted shields of the input cables and separate ground cable (if present) to the cabinet grounding busbar. •... - Page 16 16 Quick installation and start-up instructions Connection Term Description XPOW External power input +24VI +24VI 24 V DC, 2 A min. (without optional modules) XAI Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm +VREF -VREF -10 V DC, R 1…10 kohm -VREF AGND...
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Page 17: Start-Up The Drive
Quick installation and start-up instructions 17 Connection Term Description XDIO Digital input/outputs DIO1 Output: Ready run DIO1 DIO2 DIO2 Output: Running Ground selection XDI Digital inputs Stop (0) / Start (1) +24VD Forward (0) / Reverse (1) Reset Acc/Dec time select Constant speed 1 (1 = On) By default, not in use. - Page 18 18 Quick installation and start-up instructions Power up the drive. Make sure The First start assistant guides Select Basic setup and press that you have the motor name you through the first start-up. (Select). plate data available. Select Menu and press (Menu) to open the main Menu.
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Page 19: Motor Overload Protection
Quick installation and start-up instructions 19 Motor overload protection ￭ The factory motor overload protection is not enabled by default. Motor thermal overload protection can be measured using motor temperature devices, can be estimated using a motor model defined by parameters, or can use measured motor current and motor Class curves. -
Page 20: Warnings And Faults
3381 Output phase loss All three phases are not connected to the motor. 5090 STO hardware fail- STO hardware diagnostics has detected hardware failure. Contact ABB. A5A0 5091 Safe torque off The Safe torque off (STO) function is active. A7CE... -
Page 21: Technical Data And References
Technical data and references 21 Technical data and references Electrical ratings IEC RATINGS ACS880- Frame Input Output ratings 04F-… size current Nominal use Light-duty use Heavy-duty use max_start = 400 V 504A-3 584A-3 649A-3 725A-3 1020 1100 820A-3 1020 1100 880A-3 1100 1100... - Page 22 22 Technical data and references UL/NEC RATINGS ACS880- Frame Input Max. current Output ratings 04F-… size current App. Light-duty use Heavy-duty use power max_start = 480 V 459A-5 502A-5 582A-5 634A-5 715A-5 1100 820A-5 1020 1100 880A-5 1100 1100 697** = 575 V 329A-7 369A-7...
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Page 23: Fuses
Technical data and references 23 Fuses Ultrarapid (aR) fuses per drive module Min. short-cir- Drive type Input current Fuse cuit current ACS880-04F-… Type DIN Size 43653 = 400 V 504A-3 4500 465000 170M6012 584A-3 6500 1000 945000 170M6014 649A-3 6500... -
Page 24: Notes For Ul Fuses
Fuses with a higher current rating than specified must not be used. The UL listed fuses recommended by ABB are the required branch circuit protection per NEC. The recommended size or smaller UL listed 248 fast acting, time delay, or high speed fuses must be used to maintain the UL listing of the drive. -
Page 25: Losses And Cooling Data
Technical data and references 25 Losses and cooling data Air flow Heat dissipation Noise Frame Drive type Heatsink Front Heatsink Front Total size dB(A) = 400 V ACS880-04F-504A-3 1400 4104 4625 ACS880-04F-584A-3 1400 5175 5769 ACS880-04F-649A-3 1400 6063 6720 ACS880-04F-725A-3 1400 7223... -
Page 26: Typical Power Cables
26 Technical data and references Typical power cables ACS880- 04F-… Cu cable type Al cable type Cu cable type Al cable type AWG/kcmil AWG/kcmil = 400 V 504A-3 3×(3×95) 3×(3×150) 2×500 MCM or 3×250 MCM 2×700 MCM or 3×350 MCM 584A-3 3×(3×120) 3×(3×185) -
Page 27: Protection Classes For Module
Technical data and references 27 Screw size for connect- ing busbars to the drive module input and output busbars Tightening torque 50…75 N·m (37…55 lbf·ft) Protection classes for module Degrees of protection IP20 (standard) (IEC/EN 60529) IP00 (option +0B051) Heatsink: IP55 Enclosure types (UL UL Open Type 50/50E) -
Page 28: Wiring
28 Technical data and references WARNING! The Safe torque off function does not disconnect the voltage of the main and auxiliary circuits from the drive. Therefore maintenance work on electrical parts of the drive or the motor can only be carried out after isolating the drive from the main supply. -
Page 29: Markings
Authorized to compile the technical file: ABB Oy, Hiomotie 13, 00380 Helsinki, Finland. a single declaration of conformity 3AXD10001326405. Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT. Helsinki, August 31, 2022 Signed for and on behalf of: Mika Vartiainen Aaron D. - Page 30 30 Technical data and references You can find manuals on the Internet. See below for the relevant code/link. For more documentation, go to www.abb.com/drives/documents. ACS880-04 manuals Ecodesign information (EU ACS880 China RoHS II DoC 2019/1781 and SI 2021 No. 745)
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Page 31: Step-By-Step Drawings For An Installation Example
Step-by-step drawings for an installation example 31 Step-by-step drawings for an installation example 6× 6× Combi screw M4×8 Torx 2 N·m 11× (1.5 lbf·ft) Combi screw M8×20 Hex 20 N·m (14.8 lbf·ft) Combi screw 11× M4×8 Torx T20 2 N·m (1.5 lbf·ft) 6×... - Page 32 32 Step-by-step drawings for an installation example (PE) (PE) ACS880-04F UDC- UDC+ INPUT OUTPUT Combi screw M6×12 Torx T25 8 N·m (5.9 lbf·ft) 360 ° Combi screw M12×25 Hex (Delta) 70 N·m (52 lbf·ft) ACS880-04F UDC- UDC+ INPUT OUTPUT Washer...
- Page 33 Step-by-step drawings for an installation example 33 Combi screw M6×20 Torx T25 2 N·m (1.5 lbf·ft) Hex screw M12×35 full thread 70 N·m (52 lbf·ft) Hex nut M12 70 N·m (52 lbf·ft) Combi screw M4×10 Torx T20 2 N·m (1.5 lbf·ft) Combi screw M6×20 Torx T25 2 N·m (1.5 lbf·ft)
- Page 34 34 Step-by-step drawings for an installation example Combi screw M4×10 Torx T20 2 N·m (1.5 lbf·ft) Combi screw M4×10 Torx T20 2 N·m (1.5 lbf·ft) Combi screw M6×20 Torx T25 2 N·m (1.5 lbf·ft) ZPOW ZBIB X3: 1 X3: 1 X3: 2 X3: 2 SOIA...
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Page 35: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. - Page 36 3AXD5000044913E © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.