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Related Manuals for Happ 27
Summary of Contents for Happ 27
- Page 1 INSTALLATION OPERATION MANUAL FOUR POST WORKSHOP HOIST HAPP27 The manual is an integral part of the lift, which it should always accompany even if the unit is sold. The manual must be kept in the vicinity of the lift in an easily accessible place so that the operator and...
- Page 2 Workplace Health and Safety Act 2011. Note: Thank you for participating as an early adopter of the HAPP 27. The diagrams shown in this document are off a HAPP 28 Workshop Hoist which has the wheel alignment option.
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Page 3: Table Of Contents
Ensure the columns fit tightly onto nylon blocks at end of cross beam (no sideways movement)......... 24 Double check all measurements ............................26 Bolt in columns ................................26 Fit pump assembly ................................27 Adjust cables and safety mechanism ..........................28 Working conditions: ................................33 ... - Page 4 Vehicle in raised position ............................. 43 Lowering ..................................43 Troubleshooting ................................... 44 Hydraulic System ................................. 45 Reference diagram ................................46 Safe operation of hoist ................................. 47 Version 5 WWW.HAPP.COM.AU...
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Page 5: Comments To Consider In Early Adopter Program
One customer reported that the section below can catch on bumpers, others have no issue. This section should be inspected for clearance when loading your vehicle, if you elect to remove this section please advise HAPP. Length of Runways The HAPP27 runway length is 4.6m. - Page 6 to the one shown below. The electrical wiring notes tell you to disable this by connecting (bridging) these two wires. The pump will not run unless these wires are joined. If you want to add a connector later that is removable the following connector is available from HAPP. ...
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Page 7: Introduction
Load Capacity Load distribution front: Rear Minimum Maximum HAPP 27 5000kg 1:2 2:1 In principle, the lift is designed for one approach directions. Safety I nstructions f or C ommissioning ... -
Page 8: Servicing Overview
This hoist is able to be operated in workplaces within Australia and New Zealand AFTER REGISTRATION by HAPP. Operation of a hoist in accordance with WH&S is the responsibility of the owner and operator. ... -
Page 9: General Maintenance
To use this hoist in a workplace contact HAPP for the WH&S registration kit, you will need your serial number of the hoist. Only hoist owners that have the official HAPP company signed and sealed approval are ... -
Page 10: Purpose And Characteristics
Purpose a nd c haracteristics HAPP 27 four post hydraulic car lift suits for the checking, maintenance of different kinds of ... -
Page 11: Storage
all parts listed are present. The steel frame must be opened using all possible precautionary measure to avoid damaging the machine or its parts. Make sure that parts do not fall from the steel frame during opening. Version 5 WWW.HAPP.COM.AU... -
Page 12: Transportation / Delivery
Please pay attention to Lift Stability! Version 5 WWW.HAPP.COM.AU... -
Page 13: Detailed Installation Instructions And Tips
Installation Torque Tinst. HAPP 27 80 Nm 2. Then connect the oil tube. 3. Fill the hydraulic oil ... - Page 14 below is to use a tilt tray truck and have the driver unload into the building. Figure: Tilt tray truck with happ 28 and happ 10 onboard. Figure: Tilt tray unloading directly into building, this hoist when unloaded is fully inside the building, note the boards used to protect the hoist and floor.
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Page 15: Unpacking The Hoist
The beams and columns are heavy, ensure you place some protective board alongside the package to protect floor and items, particularly for the cross beams. Figure: Protective board to catch items dropping from packaging after straps is cut. The smaller parts unpacked are listed below. Version 5 WWW.HAPP.COM.AU... -
Page 16: Removing The Runways
Filler plate for runway, A smaller filler plate (1/3 the size) is also packed but not shown in this picture. (HAPP 28 only) Removing t he r unways The top runway is upside down, it can be turned over during removal, prior removal the... - Page 17 Four post workshop lift HAPP27 The figures below shows a procedure for rotating the runway on removal. Figure: removing the top runway from end frames with for lift. Note carpet to minimize scratching from for arms. Version 5 WWW.HAPP.COM.AU...
- Page 18 Four post workshop lift HAPP27 Figure: removing the bottom runway, note the top runway is placed on pallets to enable easy access in subsequent steps. (HAPP 28 runway shown, HAPP 27 does not have movable floor)) Version 5 WWW.HAPP.COM.AU...
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Page 19: Assembling The Hoist
Four post workshop lift HAPP27 Figure: Rotating the top runway to correct orientation for installing. Lifting straps are used in this example. (HAPP 28 runway shown) After this step the runways are now able to be positioned on cross beams ready for assembly. -
Page 20: Place The Cross Beams On Blocks In Correct Position In Building
Figure: Pulley to be slotted in when assembling runway onto cross beam. Whilst the runways are being lowered and slotted into position ensure the cables are routed into the cross beam, some of the cables must be fed into the position during this step. Version 5 WWW.HAPP.COM.AU... - Page 21 Figure: Threading cables in during assembly process ( cross beam is sitting on blocks, column not installed yet) Once the main runway is in place with cables threaded, the runway is bolted to the cross beam. Figure: bolts for connecting runway to cross beam. The slave runway can now be lowered into position. Version 5 WWW.HAPP.COM.AU...
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Page 22: Place The Columns Onto The Cross Beams
Four post workshop lift HAPP27 Figure: Installing of slave runway. Lowering into position. (HAPP 28 runway shown) The guide plates for the slave runway can now be installed to the underside of the slave runway. Figure: guide plates for slave runway. -
Page 23: Attach Cables And Safety Mechanism
Figure: Using tie wire to pull the cable through, the tie wire is looped and with in away that it fits over the cable and can pull it through. Figure: The correctly threaded cable will look like this, the cable can then be pulled through to its full length. Version 5 WWW.HAPP.COM.AU... - Page 24 Four post workshop lift HAPP27 Figure: Another view of correctly threaded cable. Install the cable guide pins at base of cross beam as shown below using circlip pliers to remove and reattach the circlip on the pin. Version 5 WWW.HAPP.COM.AU...
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Page 25: Align Columns Into Correct Position In Building
The main side of the hoist is fixed and the snap strap is used to pull the slave column up against the nylon guide block. The snap strap is used to place constant firm pressure to hold the components together. Version 5 WWW.HAPP.COM.AU... - Page 26 If the floor is uneven use spacers to ensure the column will be plum vertically. Figure: Yellow snap strap used to pull the slave column hard against the cross beam. The main column is fixed to the floor.. Version 5 WWW.HAPP.COM.AU...
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Page 27: Double Check All Measurements
The nylon guide blocks on side of cross beam should be partially visible on sides of columns, The rear nylon bush should be against the rear of BOTH columns. Bolt i n c olumns The hoist is supplied with 18mm Tru bolts. Use an 18mm masonry bit to drill the holes. Version 5 WWW.HAPP.COM.AU... -
Page 28: Fit Pump Assembly
Before fitting the pump it is generally easier to fill off line using a automatic transmission filler funnel as shown below. In the installed position the funnel can still be used. Figure: Easy way to fill HAPP oil reservoir. Version 5... -
Page 29: Adjust Cables And Safety Mechanism
(end with power unit ). Attach the two ends by inserting the pins into the connector at main beam end and bolting the rod withe allen keys onto the slave beam end. Figure: Safety rod connection at main crossbeam end. Version 5 WWW.HAPP.COM.AU... - Page 30 The safety latches are aligned horizontally to the crossbeam by adjusting the locating bolt at the bottom of the safety latch bar as shown below. The latches should be centered with the catches on the cross beam. Version 5 WWW.HAPP.COM.AU...
- Page 31 • Lower the lever to hold latches out for lowering. • Raise the lever to ensure latches are engaging. Adjustment of cables and safety latch vertically is performed using the two adjustment nuts at the top of the each column as shown below. Version 5 WWW.HAPP.COM.AU...
- Page 32 The two adjustments are related, the most important measurement is that the safety Latches all engage which lowered after lifting. Repeat the procedure with a vehicle loaded onto the lift Version 5 WWW.HAPP.COM.AU...
- Page 33 Four post workshop lift HAPP27 Figure: Vehicle loaded onto lift. (HAPP 28 shown) Version 5 WWW.HAPP.COM.AU...
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Page 34: Working Conditions
3. Transportation and storage temperature shall be between 25-55 degrees Celsius. And short period no exceeding 24 hours at up to 70 degrees Celsius. 4. Regarding installation altitude max 1000m. Version 5 WWW.HAPP.COM.AU... -
Page 35: Operation
Ensure all vehicles are loaded with lift fully down. Carefully align pads with correct mounting locations on vehicle. Continually check for balance and rigidity of vehicle on hoist before lifting to operating height. Raise: Version 5 WWW.HAPP.COM.AU... -
Page 36: Maintenance
Before working at any position ensure the raise procedure is followed and safety latches are engaged on all columns. Maintenance: Follow the HAPP user guides for regular planned maintenance. Ensure checks by competent persons are performed at regular intervals or in the event of any accidental damage. ... -
Page 37: Environment
Only HAPP hoists that are registered with HAPP and Workplace Health and Safety are to be used in business premises. In these locations the HAPP registration label will be affixed to ... -
Page 38: Controls
flat head adjuster under the plastic cover on other side adjusts the pressure side of the control valve. Version 5 WWW.HAPP.COM.AU... -
Page 39: Electrical System
The figure below illustrates the electrical connections for the control unit on the electric motor. Figure: Electrical schematic for HAPP motors. Some HAPP motors are supplied with an additional connector that bridges the A2 connector as shown below. Version 5 WWW.HAPP.COM.AU... -
Page 40: Limit Switch Wiring (Optional)
HAPP27 Limit s witch w iring ( optional) Figure: Limit switch wiring inside wiring of single phase motor. These wires map out to a white connector as shown below. Version 5 WWW.HAPP.COM.AU... -
Page 41: Electrical W Iring - A S3000
if required and connect wires according to the following specification. Phases Neutral Earth Australia, New Zealand (AS/NZS 3000:2007 , , 3.8.3) Motor 3/L2 5/L3 Connect to: Chassis Version 5 WWW.HAPP.COM.AU... - Page 42 Four post workshop lift HAPP27 Wiring of single phase power to motor control unit Version 5 WWW.HAPP.COM.AU...
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Page 43: Loading Vehicle Onto Lift
Note: Always ensure that the lift rests steadily and safely latches are engaged before any attempt is made to work on or near the vehicle. Version 5 WWW.HAPP.COM.AU... -
Page 44: Vehicle In Raised Position
Release (raise) the safety handle to highest location l If you have lowered to ground level this operation is complete, otherwise raise the lift and engage safety latches before operating on vehicle. Version 5 WWW.HAPP.COM.AU... -
Page 45: Troubleshooting
Add oil according to the ⑤Hydraulic oil too dense(in manual winter) Oil leak Loose fitting Screw the fitting in gently. Version 5 WWW.HAPP.COM.AU... -
Page 46: Hydraulic System
HAPP27 Hydraulic S ystem Item Name Item Name Item Name cylinder Overflow valve Gear pump One-way Unloading valve Adjustable throttling overflow valve valve One-way valve motor filter Figure: Hydraulic system for HAPP 27 Version 5 WWW.HAPP.COM.AU... -
Page 47: Reference Diagram
HAPP27 Reference d iagram When discussing the installation of the hoist, Use the figure below for reference. Figure: Reference numbers for hoist discussion (HAPP 28 pic shown which has extra parts 7,8,22,23) to allow wheel alignment Version 5... -
Page 48: Safe Operation Of Hoist
We’ll try our best to provide customers with specific information for installation, operation and maintenance to ensure that customers can use the machine without mistakes. With any question you meet during installation and operation, we are glad to help you. Version 5 WWW.HAPP.COM.AU... - Page 49 make certain operators, inspection and maintenance personnel are properly trained. This document does not relieve the owner / operator of its legal responsibilities in accordance with the Workplace Health and Safety A ct 2011. Version 5 WWW.HAPP.COM.AU...