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Toshiba E-STUDIO900 Technical Training Manual
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Toshiba E-STUDIO900 Technical Training Manual

Toshiba E-STUDIO900 Technical Training Manual

Toshiba copier user manual
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TECHNICAL TRAINING
PROGRAM
- PRE-STUDY MANUAL -
e-STUDIO900/1050
Toshiba America Business Solutions

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Summary of Contents for Toshiba E-STUDIO900

  • Page 1 TECHNICAL TRAINING PROGRAM - PRE-STUDY MANUAL - e-STUDIO900/1050 Toshiba America Business Solutions...
  • Page 2 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that's in the best interest of Toshiba Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF TOSHIBA CORPORATION.
  • Page 3 Toshiba Corporation. Users of this manual should be either service trained or certified by successfully completing a Toshiba Technical Training Program. Untrained and uncertified users utilizing information...
  • Page 4 LEGEND PRODUCT CODE COMPANY Toshiba B070 1050 B071 MP-4501L(RT46 Large Capacity Tray) LCT B511 MJ-1026(SR840 3,000-SHEET FINISHER) Finisher B478 MJ-7002(Cover Interposer Tray Type 1075) Cover Int. B470 MY-1024(Multi Bypass Tray Type 2105) Bypass Tray B512...
  • Page 5 For these reasons a thorough understanding of this document is necessary. At the end of this Pre-Training Manual it is necessary to complete a Pre-Training Test found on the Toshiba FYI Website. This test is provided to ensure that the Service Technician has an understanding of the electronics, the copy process and the machine operations.
  • Page 7 FLOWCHART FOR PRE-TRAINING MANUAL Technician is scheduled for school. Service Manager gives Technician Pre-Training Manual. (download) Technician completes pre-training. Once completing the training, the student completes the on-line exam. After the exam is passed the student receives immediate results. Service manager receives results. Student reviews the material and does further preparation.
  • Page 8 CONTENTS SECTION 1 OVERALL INFORMATION SECTION 2 DETAILED DESCRIPTIONS SECTION 3 SERVICE TABLES SECTION 4 INSTALLATION SECTION 5 LARGE CAPACITY TRAY SECTION 6 SR860 BOOKLET FINISHER with PUNCH UNIT SECTION 7 SR840 3,000-SHEET FINISHER with PUNCH UNIT SECTION 8 COVER INTERPOSER TRAY TYPE 1075 SECTION 9 MULTI BYPASS TRAY TYPE 2105...

  • Page 9: Important Safety Notices

    IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.

  • Page 10: Safety And Ecological Notes For Disposal

    SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3.
  • Page 11 CONVENTIONS IN THIS MANUAL This manual uses several symbols. Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E-ring Clip ring North America EUR/A Europe/Asia LEF (Long Edge Feed) SEF (Short Edge Feed) LEFSEF.WMF...

  • Page 12: Overall Information

    SECTION 1 OVERALL INFORMATION...

  • Page 14: Copier Engine

    1. OVERALL MACHINE INFORMATION 1.1 SPECIFICATIONS 1.1.1 COPIER ENGINE Configuration: Console Copy Process: Dry electrostatic transfer system Originals: Sheet/Book/Object Original Size: Max.: A3/11" x 17" Min.: Original Alignment: Rear left corner (for platen mode, ADF mode) Paper Weight: Tray 1~3: Tray 6 (LCT): Tray 4~5 (LCT): Tray 7 (Bypass):...
  • Page 15 Zoom: 25 ~ 400% (allows manual adjustment in 1% steps vertically, horizontally) Copy Speed: Resolution Scanning Printing Gradation: 256 levels Warm-up Time: Less than 360 s from Off mode at 23 First Copy Time Copy Tray 1, A4/8 Face-up Face-down Copy Number Input: 1 to 9999 Copy Paper Capacity...

  • Page 16: Noise Emission

    Space Requirements: Copier (w x d) 1202 x 858.5 mm (47.3 Full System Max. (w x d) Full System: Mainframe + ADF + Finisher B478 + LCT B511 + Cover Interposer Tray B470 + Bypass Tray B512 Power Consumption: North America Version Warm-up 2.20 K Stand-by...
  • Page 17 1.1.2 ADF Original Size: Original Weight: Table Capacity: Original Feeding Speed: Original Standard Position: Separation: Original Transport: Original Feed Order: Power Source: Power Consumption: Dimensions (W x D x H): Weight Note 1:156 g/m possible, but not guaranteed. Note 2:128 g/m possible, but not guaranteed.

  • Page 18: Machine Configuration

    1.2 MACHINE CONFIGURATION Item Mainframe Bypass Tray A3/DLT Tray Kit* 3000 Sheet Finisher 3000 Sheet Booklet Finisher Punch Unit Output Jogger Unit Cover Interposer Tray Punch Unit Copier Connection Kit : Replaces Tandem Tray in main unit. Machine Code eStudio900/1050 900 (90 cpm), 1050 (105 cpm).

  • Page 19: Component Layout

    1.3 COMPONENT LAYOUT 1.3.1 COPIER ENGINE Laser Diode Board fθ Lenses Sensor Board Unit Exposure Lamp Cleaning Brush Lamp Regulator Cleaning Blade Charge Corona Unit Color LCD 10. Drum 11. Development Unit 12. Registration Roller 13. LCT Relay Roller 14. Transfer Belt Unit 15.
  • Page 20 1.3.2 ADF Overview 1. Entrance Sensor 2. Separation Roller 3. Feed Belt 4. Pick-up Roller 5. Original Tray 6. Inverter Junction Gate 7. Inverter Guide Roller 8. Inverter Sensor 9. Feed-out Roller 10. Exit Junction Gate 11. Inverter Roller 12. Exit Sensor 13.

  • Page 21: Paper Path

    1.4 PAPER PATH 1. ADF 2. Bypass Tray 3. Optional LCT 4. Tray 3 5. Tray 2 6. Tray 1 B070/B071 7. Duplex Unit 8. Optional Finisher 9. Inverter Unit 10. Shift Tray 11. Upper Tray 12. Cover Interposer B070D871.WMF...

  • Page 22: Copy Process

    1.5 COPY PROCESS B070D872.WMF 1. EXPOSURE A xenon lamp exposes the original. Light reflected from the original passes to the CCD, where it is converted into an analog data signal. This data is converted to a digital signal, processed, and stored in the memory. At the time of printing, the data is retrieved and sent to the laser diode.
  • Page 23 3. LASER EXPOSURE The processed data from the scanned original is retrieved from the hard disk and transferred to the drum by four laser beams, which form an electrostatic latent image on the drum surface. The amount of charge remaining as a latent image on the drum depends on the laser beam intensity, which is controlled by the laser diode board (LDB).
  • Page 24 SECTION 2 DETAILED DESCRIPTIONS...

  • Page 26: Detailed Section Descriptions

    2. DETAILED SECTION DESCRIPTIONS 2.1 DOCUMENT FEEDER 2.1.1 PICK-UP ROLLER RELEASE B070D916.WMF When the original set sensor is off (no original on the original tray), the pick-up roller stays in the up position. When the original set sensor turns on (or when the trailing edge of a page passes the entrance sensor while pages remain on the original tray), the pick-up motor [A] turns on.

  • Page 27: Bottom Plate Lift

    2.1.2 BOTTOM PLATE LIFT B070D917.WMF When an original is placed on the original tray, the original set sensor [A] turns on, the pick-up roller [B] drops on to the original, and the bottom plate position sensor [C] turns off. Then the bottom plate motor [D] turns on and lifts the bottom plate [E] by raising the lift lever [F] until the bottom plate position sensor turns on.

  • Page 28: Pick-Up And Separation

    2.1.3 PICK-UP AND SEPARATION B070D918.WMF B070D919.WMF The original separation system is a Feed and Reverse Roller (FRR) system. The pick- up roller [A], feed belt [B], and separation roller [C] are driven by the feed-in motor [D]. To drive this mechanism, the feed-in motor [D] and feed-in clutch [E] turn on. Handling Paper>...

  • Page 29: Original Feed

    2.1.4 ORIGINAL FEED B070D920.WMF When the leading edge of the original turns the entrance sensor [A] on, the feed-in clutch [B] turns off and the drive for the feed belt is released. The original is fed by the transport rollers [C]. At the same time, the pick-up motor starts again and the pick-up roller [D] is lifted up.

  • Page 30: Original Size Detection

    2.1.5 ORIGINAL SIZE DETECTION B070D921.WMF The ADF detects the original size by combining the readings of original length sensor [A], and original width sensors-1 [B], -2 [C], and -3 [D]. Original Length The original length sensor and the disk [E] (connected to the transport roller) generate a pulse signal.

  • Page 31: Original Transport

    2.1.6 ORIGINAL TRANSPORT B070D923.WMF The transport belt [A] is driven by the transport belt motor [B]. The transport belt motor starts when the copier sends an original feed-in signal. The pressure rollers inside the transport belt maintain the correct pressure between belt and original.

  • Page 32: Original Skew Correction

    2.1.7 ORIGINAL SKEW CORRECTION The transport belt motor remains energized to carry the original to the right about 7 mm past the left scale [A]. Then the motor stops and reverses to feed the original 12 mm to the left against the left scale to correct skew. This forces the original to hit the left scale, which aligns the trailing edge to minimize original skew on the exposure glass.

  • Page 33: Original Inversion And Feed-Out

    2.1.8 ORIGINAL INVERSION AND FEED-OUT General Operation B070D926.WMF When the scanner reaches the return position, the copier CPU sends the feed-out signal to the ADF. When the ADF receives the feed-out signal, the transport belt motor and feed-out motor [A] turn on. The original is then fed out to the exit tray or fed back to the exposure glass after reversing in the inverter section.

  • Page 34: Original Inversion

    Original Inversion B070D927.WMF When the ADF receives the original invert signal from the copier, the transport belt motor, feed-out motor, exit gate solenoid [A], and inverter gate solenoid [B] turn on and the original is fed back to the exposure glass through the inverter roller [C], exit gate [D], inverter guide roller [E], inverter gate [F], and inverter roller.

  • Page 35: Original Exit (Single-Sided Original Mode)

    Original Exit (Single-Sided Original Mode) B070D928.WMF The exit gate solenoid [A] remains off, the exit gate [B] remains closed, and the original is fed out to the right exit tray. The speed of the motor is reduced about 30 mm from the trailing edge of the original to ensure the originals stack neatly on the exit tray.

  • Page 36: Original Exit (Double-Sided Original Mode)

    Original Exit (Double-Sided Original Mode) B070D929.WMF The exit gate solenoid [A] turns on and the exit gate [B] opens. The inverter gate solenoid [C] remains off, and the original is fed out to the upper tray. The transport belt motor turns off when the trailing edge of the original passes the exit sensor [D].
  • Page 37 2.2 SCANNING 2.2.1 OVERVIEW 1. Scanner Motor 2. White Plate (on exposure glass) 3. 2nd Mirror 4. Exposure Lamp (Xenon) 5. Exposure Glass 6. 1st Mirror 7. Lamp Regulator 8. SBU Cooling Fan 9. Optics Cooling Fan One xenon lamp (23W) as the exposure lamp [4] illuminates the original. The image is reflected onto the CCD [11] (600 dpi resolution) via the 1st, 2nd, and 3rd mirrors, and through the lens [13].

  • Page 38: Scanner Drive

    2.2.2 SCANNER DRIVE The scanner motor is a dc servo motor. The 1st and 2nd scanners [A, B] are driven by the scanner motor [C] through the timing belt [D], scanner drive pulley [E], scanner drive shaft [F], and two scanner wires [G]. The MCU (Motor Control Unit) board controls the scanner motor.
  • Page 39 2.2.3 ORIGINAL SIZE DETECTION B070D052.WMF B070D535.WMF There are three reflective sensors at three locations in the optics cavity for original size detection. The original width sensor [A] detects the original width, and the original length sensor 1 [B] and original length sensor 2 [C] detect the original length. These are the APS (Auto Paper Select) sensors.
  • Page 40 NOTE: The Europe/Asia model has one length sensor (L1), but the North American model has two length sensors (L1, L2) Original Size A4/A3 Version LT/DLT Version 11" x 17" 10" x 14" " x 14" (8" x 13") A4 SEF B5 SEF A5 SEF "...

  • Page 41: Image Processing Steps And Related Sp Modes

    2.3 IMAGE PROCESSING 2.3.1 IMAGE PROCESSING STEPS AND RELATED SP MODES The following tables describe the image processing path and the related SP modes used for each image processing mode. The user can adjust many of the image processing parameters with a UP mode (Copy/Document Server Features>...

  • Page 42: Image Processing Overview

    2.3.2 IMAGE PROCESSING OVERVIEW Polygon Motor SBU: Photoelectric conversion, Odd/even allocation, Amplification, A/D Conversion (analog to digital), Light intensity detection (scanning) BCU: Engine control, Scanner control, SBU settings, IPU settings, LDB settings IPU: Shading correction, Image Processing, Main/Sub scan magnification, Video path switching, Image Compression/ Decompression.

  • Page 43: Image Processing Flow

    2.3.3 IMAGE PROCESSING FLOW Image processing is done by the IPU (Image Processing Unit), following the steps shown below. Overall image processing for this machine is designed to: • Target edges with filters to improve the angles of text characters and reduce the occurrence of moiré...
  • Page 44 2-19 B070/B071...

  • Page 45: Image Processing Modes

    2.3.4 IMAGE PROCESSING MODES The user can select one of the following five modes with the User Tools screen: Text, Text/Photo, Photo, Pale, Generation. Each mode has four different settings (described below). Each mode has a Custom Setting that can be customized with SP modes to meet special requirements that cannot be covered by the standard settings.
  • Page 46 Custom Setting Strong Background Medium Dropout Weak Stores SP command settings. Drops out the blue background color of tab sheets or other paper. Drops out the green background color of tab sheets or other paper. Drops out the orange background color of tab sheets or other paper.

  • Page 47: Image Quality Sp Adjustments

    2.3.5 IMAGE QUALITY SP ADJUSTMENTS Adjustments are easier with this machine, because the parameters have been grouped and no longer have to be adjusted one by one. In this section, we will cover the custom settings for each of the 5 original modes: These custom settings are: •...
  • Page 48 Custom Setting: Photo Mode (Dithering) Image Quality Item 25~55% 55.5~75% Photo 75.5~160% 160.5~400 Used for coarse, dithered tone photographs such as newsprint. If the value is increased, the photo becomes sharper, but blurring could occur in the sub scan direction. If the value is decreased, blurring in the sub scan direction is less obvious but outlines become fuzzy.
  • Page 49 Custom Setting: Pale Mode Image Quality Item 25~55% 55.5~75% Pale 75.5~160% 160.5~400 If the value is increased, low density areas become sharper, but the background could become dirtier. If the value is decreased, the background disappears but the density of low density areas becomes low.
  • Page 50 Custom Settings for Each Mode: Line Width Correction Custom Setting: Text Mode Line Width Correction Selection Range Line Width Correction Item Main Scan Sub Scan If the value is made smaller, the line width correction becomes thinner, and if the value is made larger, the line width correction becomes thicker.
  • Page 51 Custom Setting: Pale Mode Line Correction Selection Range Line Width Correction Item Main Scan Sub Scan See the remarks for ‘Custom Setting: Text Mode Line Width Correction’ above. If the above settings do not make the lines thin enough, use SP4904 023 (Image Quality Exposure: Thin Line –...

  • Page 52: Settings Adjustable For Each Original Mode

    Settings Adjustable for Each Original Mode Independent Dot Erase Item Range Text Photo Text/Photo 0~14 Pale Generation Copy Independent dot erase removes isolated black pixels. As this setting is increased, the greater the number of eliminated isolated pixels. Setting to zero switches this function off.

  • Page 53: Relation Between The Sp And Up Settings

    2.3.6 RELATION BETWEEN THE SP AND UP SETTINGS The tables below illustrate the relationship between the UP and SP settings for each of the 5 original modes. The scale across the top of the table is the range of settings for the SP modes.
  • Page 54 Text/Photo Mode Setting 25% ~55% 55.5 ~ 75% 75.5 ~ 160% 160.5 ~ 400% Pale Mode Setting 25% ~55% 55.5 ~ 75% 75.5 ~ 160% 160.5 ~ 400% Generation Copy Setting 25% ~55% 55.5 ~ 75% 75.5 ~ 160% 160.5 ~ 400% Background Color Dropout SP NO.

  • Page 55: Laser Exposure

    2.4 LASER EXPOSURE 2.4.1 OVERVIEW 1. LD Unit 2. Polygon Mirror Motor Control Board 3. Polygon Mirror Motor 4. F-Theta Lens 1 5. F-Theta Lens 2 6. BTL Lens 7. 2nd Mirror 8. Drum 9. Toner Shield Glass 10. 1st Mirror 11.

  • Page 56: Laser Exposure Mechanism

    2.4.2 LASER EXPOSURE MECHANISM The LD unit consists of two 4-channel LDA’s (Laser Diode Arrays) and two collimating lenses. Each LDA produces 4 beams [A]. Each collimating lens [B] is a fixed lens, seated in a V-groove and held in place by a spring and a screw. Four beams from each LDA [C] pass through the collimating lenses, though the apertures [D], then strike the polygonal mirror.

  • Page 57: Ld Safety Switches

    2.4.3 LD SAFETY SWITCHES P S U +24V D A TA 0 I P U D A TA 0 X A P C 0 D A TA 1 D A TA 1 X A P C 1 D A TA 2 D A TA 2 D A TA 3 D A TA 3...

  • Page 58: Multi-Beam Line Exposure

    2.4.4 MULTI-BEAM LINE EXPOSURE B070D212.WMF The LD unit contains two laser diode arrays (LDA) [A], each with one 4-channel array, allowing the LD unit to produce a total of eight beams. This multi-beam exposure mechanism has the following advantages: • Reduces the number of rotations required of the polygon mirror motor. •...

  • Page 59: Polygon Mirror Motor

    2.4.5 POLYGON MIRROR MOTOR The polygon mirror reflects the laser beam onto the OPC drum to expose the image line by line in the main scan direction. The polygon mirror motor rotates at a constant speed, even while the copier is in standby mode, but shuts off when the copier enters the energy conservation mode.
  • Page 60 2.4.6 1200-DPI RESOLUTION Sub Scan 0 LDA 1-0 42.3 µm (600 dpi) 1 LDA 2-0 2 LDA 1-1 3 LDA 2-1 The original is scanned at 600 dpi, then the 600 dpi output is boosted to 1200 dpi 1-bit data during image processing in the IPU. This machine can produce an image at 1200 dpi by writing each dot twice, possibly with two different values, depending on the results of image processing.

  • Page 61: Optical Path

    2.4.7 OPTICAL PATH B070D101.WMF The output path from the laser diode to the drum is shown above. The LD unit [A] outputs eight laser beams to the polygonal mirror [B] (six mirror surfaces) through the cylindrical lens [C] and the 1st mirror [D]. Each surface of the polygon mirror reflects eight full main scan lines.

  • Page 62: Process Control

    2.5 DRUM UNIT 2.5.1 PROCESS CONTROL Drum potential gradually changes for the following reasons: • Dirty optics, exposure glass • Dirty charge corona casing, grid plate • Deterioration of drum sensitivity What Happens at Power On Here is a description of what happens while the fusing temperature is below 100°C immediately after the main power switch is switched on (process control must also be enabled with SP3901 001, or this will not happen).
  • Page 63 2.5.2 DRUM UNIT COMPONENTS The drum unit consists of the components shown in the above illustration. An organic photoconductor drum (diameter: 100 mm) is used for this model. 1. OPC Drum 2. Drum Potential Sensor 3. Pick-off Pawl 4. Image Density Sensor 5.

  • Page 64: Drum Drive

    2.5.3 DRUM DRIVE B070D202.WMF The drive from the drum motor [A] is transmitted to the drum and the cleaning unit through timing belts, gears, the drum drive shaft [B], and the cleaning unit coupling [C]. The drum motor has a drive controller, which outputs a motor lock signal when the rotation speed is out of the specified range.

  • Page 65: Drum Charge

    2.5.4 DRUM CHARGE Overview B070D203.WMF This copier uses a double corona wire Scorotron system to charge the drum. Because of the high speed of this copier, two corona wires are needed to give a sufficient, uniform negative charge to the drum surface. The stainless steel grid plate makes the corona charge uniform and controls the amount of negative charge on the drum surface by applying a negative voltage to the grid.
  • Page 66 Charge Corona Wire Cleaning Air flowing around the charge corona wire may deposit toner particles on the corona wires. These particles may interfere with charging and cause low density bands on copies. The wire cleaner pads [A] automatically clean the wires to prevent such a problem. The wire cleaner is driven by a dc motor [B].

  • Page 67: Drum Cleaning

    2.5.5 DRUM CLEANING Overview B070D866.WMF This copier uses a counter blade system to clean the drum. In a counter blade system, the drum cleaning blade [A] is angled against drum rotation. The counter blade system has the following advantages: • Less wearing of the cleaning blade edge •...

  • Page 68: Cleaning Unit Drive

    2.5.6 CLEANING UNIT DRIVE B070D206.WMF Drive from the drum motor is transmitted to the cleaning unit drive gear via the timing belt [A] and the cleaning unit coupling [B]. This coupling drives the cleaning brush [C] directly. The cleaning brush then transmits the drive to the gear at the front, which drives the toner collection coil gear [D].

  • Page 69: Cleaning Blade Pressure And Side-To-Side Movement

    Cleaning Blade Pressure and Side-to-Side Movement The spring [A] always pushes the cleaning blade against the drum. The cleaning blade pressure can be manually released by pushing up the release lever [B]. To prevent cleaning blade deformation during transportation, the release lever must be locked in the pressure release (upper) position.

  • Page 70: Air Flow Around The Drum

    2.5.7 OTHERS Air Flow Around the Drum B070D208.WMF The drum cooling fan [A] draws cool air through the filter [B] and sends it to the center of the drum [C], then over the charge corona unit [D]. Holes in the flanges on both ends of the drum allow air to pass through the drum to cool it.

  • Page 71: Drum Pick-Off Pawls

    Drum Pick-off Pawls B070D559.WMF If the paper does not separate from the drum after image transfer, the drum pick-off pawls strip the paper from the drum. Pressure from small springs [A] press the pick-off pawls [B] against the surface of the drum.

  • Page 72: Drum Quenching

    Drum Quenching B070D209.WMF In preparation for the next copy cycle, light from the quenching lamp [A] neutralizes any charge remaining on the drum. The quenching lamp consists of an array of 16 red LEDs extending across the full width of the drum. 2-47 B070/B071...
  • Page 73 2.6 DEVELOPMENT 2.6.1 OVERVIEW B070D301.WMF 1. Hopper Filter 2. Hopper Center Filter 3. Toner Hopper Sensor 4. Agitator 5. Toner Supply Roller 6. Upper Development Roller 7. Doctor Blade This copier uses a double roller development system and a dual component development process with toner particles 6.8 µm and developer particles 50 µm.

  • Page 74: Development Mechanism

    2.6.2 DEVELOPMENT MECHANISM B070D303.WMF Toner and developer are mixed in the toner agitator by the cross-mixing roller [A]. The paddle roller [B] picks up the developer and sends it to the upper development roller [C]. Internal permanent magnets in the development rollers attract the developer to the development roller sleeve.
  • Page 75 2.6.3 DRIVE B070D304.WMF The gears in the development unit are driven by the development drive gear [A] when the development motor [B] (a dc servomotor) turns. The gears in the toner hopper are driven by the toner supply roller drive gear [C] when the toner supply roller clutch [D] activates.
  • Page 76 2.6.4 CROSSMIXING B070D303.WMF This copier uses a standard cross-mixing mechanism to keep the toner and developer evenly mixed. It also helps agitate the developer to prevent developer clumps from forming and helps create the triboelectric charge. The developer on the turning development rollers [A] is split into two parts by the doctor blade [B].

  • Page 77: Development Bias

    2.6.5 DEVELOPMENT BIAS B070D305.WMF The CBG (Charge Bias Grid) power pack [A] applies the negative development bias (- 550V) to both the lower sleeve roller and upper sleeve roller through the receptacles [B] and the sleeve roller shafts [C]. The development bias prevents toner from being attracted to the non-image areas on the drum where there is residual voltage.

  • Page 78: Toner Supply And Recycling

    2.7 TONER SUPPLY AND RECYCLING 2.7.1 OVERVIEW B070D902.WMF Toner is supplied from a toner bank [A] on the left side of the machine and separated from the development unit. The toner bank holds two bottles, but only one bottle operates at a time. A toner bottle motor turns the bottle [B], causing toner to leave the bottle and drop into the toner entrance tank [C].

  • Page 79: Toner Bank

    2.7.2 TONER BANK Toner Bottle Switching Mechanism B070D901.WMF When the upper toner bottle [A] is supplying toner, the upper bottle cap motor [B] pulls out the toner bottle cap. The upper bottle cap sensor [C] detects the actuator [D] of the toner bottle opening rod, then the motor shuts off to close the cap again.
  • Page 80 Toner Near-end, Toner End, Bottle Replacement B070D911.WMF B070D909.WMF Each toner bottle [A] has an independent toner bottle motor [B]. An empty toner bottle can be replaced during printing. The toner near-end sensor detects toner as it falls from the toner bottle into the toner entrance tank [C].
  • Page 81 Meanwhile, the machine indicates that the first bottle is empty. When the user takes out the old bottle, and puts in a new one, this is detected by the toner bottle sensor. ( ”Toner Bottle Sensors”,2-57) However, this bottle is not tested until the second bottle is empty.

  • Page 82: Toner Bottle Sensors

    Toner Bottle Sensors B070D913.WMF B070D912.WMF B070D914.WMF When placing a toner bottle in the toner bank, the toner bottle pushes the lock arm [A] downwards. Then the lock arm catches the toner bottle and also pushes down lever [B]. This causes toner bottle sensor [C] to detect that a bottle has been installed (the actuator leaves the toner bottle sensor while the bottle is being inserted in the holder).

  • Page 83: Supplying Toner To The Development Unit

    2.7.3 SUPPLYING TONER TO THE DEVELOPMENT UNIT B070D902.WMF B070D906.WMF The toner bottle motor turns the toner bottle [A], causing toner to leave the bottle and drop into the toner entrance tank [B]. NOTE: Recycled toner in the tube from the drum cleaning unit also enters the toner entrance tank, and is mixed with fresh toner from the toner bottle.
  • Page 84 If the toner hopper sensor (in the toner hopper - Toner Hopper) detects an insufficient amount of toner in the hopper, the toner bank mechanism is started up. If there is sufficient toner in the toner entrance tank (detected by the toner near end sensor in the toner bank), the toner supply coil clutch turns on for 2 seconds.

  • Page 85: Toner Hopper

    2.7.4 TONER HOPPER Toner Supply A294D306.WMF When the toner supply roller clutch [A] (inside the development motor unit [B]) turns on, the agitator [C] mixes the toner transported by the air tube [G] from the toner bank (the toner from the toner bank is new toner mixed with recycled toner). Then it moves the toner from front to rear and sends it to the toner supply roller.

  • Page 86: Toner Hopper Empty Detection

    Toner Hopper Empty Detection A294D307.WMF The toner hopper sensor [A] detects whether there is enough toner in the toner hopper. The toner hopper sensor checks for toner once when the toner supply roller clutch turns on. When there is only a small amount of toner inside the toner hopper and pressure on the toner hopper sensor becomes low, the toner hopper sensor outputs a pulse signal (once per copy).

  • Page 87: Toner Recycling And Waste Toner Collection

    2.7.5 TONER RECYCLING AND WASTE TONER COLLECTION Overview B070D903.WMF To recycle used toner for re-use, the toner recycling coil in the tube [A] transports the toner collected by the drum cleaning to the toner entrance tank for recycling. To collect waste toner that will no longer be used, the toner collection coil in the tube [B] transports the toner collected by the transfer belt unit to the waste toner collection bottle.

  • Page 88: Toner Recycling

    Toner Recycling The toner recycling coil in the tube [A] transports the toner collected by the drum B070D904.WMF cleaning unit to the toner entrance tank [B] for recycling. This toner is dropped into the toner entrance tank and mixed with fresh toner from the toner bottle. The toner bank motor [C] drives the toner transport coil via the toner supply coil clutch [D].

  • Page 89: Paper Feed

    2.8 PAPER FEED 2.8.1 OVERVIEW 1. Duplex Tray 2. Relay Roller 3. Upper Registration Roller 8. 3rd Tray (Universal) 4. Grip Roller 5. Pick-up Roller This model has three paper tray feed stations. The 1st tray (10), the tandem feed tray, holds 2,000 sheets of paper (1,000 sheets x 2 stacks).
  • Page 90 2.8.2 DRIVE 1. Paper Feed Motor 2. Paper Feed Clutches 1 to 3 3. Vertical Transport Clutches 1 to 3 4. Lower Relay Clutch 5. Relay Motor The paper feed motor (1) drives feed, pick-up, and separation rollers in trays 1, 2, and 3 via timing belts, clutches (2), and gears.

  • Page 91: Vertical Transport

    2.8.3 VERTICAL TRANSPORT B070D617.WMF The vertical transport rollers [A] in each feed unit are all driven by the paper feed motor. The vertical transport rollers and the vertical transport idle rollers [B], on the inner and outer vertical guide plates, transport the paper up from each feed unit towards the relay and registration rollers.

  • Page 92: Paper Registration

    2.8.4 PAPER REGISTRATION Overview The registration sensor [A] is positioned just before the registration rollers [B]. When the paper leading edge activates the registration sensor, the registration motor is off and the registration rollers are not turning. However, the upper relay roller (or LCT relay roller for feed from the LCT) [C] stays on for a bit longer.

  • Page 93: Image Transfer And Paper Separation

    2.9 IMAGE TRANSFER AND PAPER SEPARATION 2.9.1 OVERVIEW The transfer belt unit consists of the following parts: [A]: Transfer belt A belt (length: 321 mm) with high electrical resistance which holds a high positive electrical potential to attract toner from the drum to the paper. Also, the electrical potential attracts the paper itself and helps the paper to separate from the drum.

  • Page 94: Transfer Belt Unit Lift

    2.9.2 TRANSFER BELT UNIT LIFT The transfer belt lift solenoid [A] inside the transfer belt unit turns on to raise the transfer belt into contact with the drum. The front lever [B] and the rear lever [C] are connected to the solenoid by links [D], and they push up the stays [E] when the solenoid turns on.

  • Page 95: Transfer Belt Cleaning

    2.9.3 TRANSFER BELT CLEANING Some toner may adhere to the transfer belt when paper jams occur. The adhered toner must be removed to prevent the rear side of the copy paper from getting dirty. The cleaning blade [A] scrapes off any toner remaining on the transfer belt. This is a counter blade system.

  • Page 96: Toner Collection

    2.9.4 TONER COLLECTION B070D505.WMF Transfer belt drive is transmitted to the toner collection coil [A] through idle gears [B]. The toner collection coil [C] transports the collected toner to the toner recycling unit [D] and from there it goes to the waste toner collection bottle. See Toner Supply and Recycling for details.

  • Page 97: Drum Anti-Condensation Heater

    2.9.5 DRUM ANTI-CONDENSATION HEATER B070D048.WMF The drum anti-condensation heater [A] is located under the transfer belt unit. It turns on when the main switch is off to prevent moisture from forming on the transfer belt. The heater is included in the machine at the factory, but the connector is not connected.
  • Page 98 2.10 FUSING 2.10.1 OVERVIEW After transferring the image, the copy paper enters the fusing unit. A heat and pressure process using a hot roller [A] and a pressure roller [B] fuses the image to the copy paper. There are three fusing lamps of different wattage [C] inside the hot roller. They are turned on and off to maintain the target fusing temperature.

  • Page 99: Oil Supply And Cleaning

    2.10.2 OIL SUPPLY AND CLEANING The oil supply and cleaning web [A] feeds the web felt soaked with silicone oil. Springs [B] hold a roller under the web [C] against the hot roller [D]. This intermediate roller applies a light coat of silicone oil to the hot roller and removes paper dust and toner from the hot roller.
  • Page 100 B070D555.WMF SP1902 001 displays the web consumption. When the web consumption exceeds the value set with SP1-902-4 (Web Near End), the machine indicates web near-end on the operation display. The machine still operates while the actuator [A] remains above the web end sensor [B] undetected.
  • Page 101 SP1902 004 (Web Near End) can be adjusted to change the near-end period. The defaults for and amount of web that remains for copying are different for NA and EUR/A. Near-End Area Near-End EUR/A The table below, provided for your reference, shows approximately how adjustment of SP1902 002 affects the near-end and end displays on the B070 (90 cpm) or B071 (105 cpm).

  • Page 102: Paper Exit/Duplex

    2.11 PAPER EXIT/DUPLEX 2.11.1 OVERVIEW B070D661.WMF The printed page from the fusing unit goes either straight through to the output tray or finisher, or downward through to the inverter or duplex unit, depending on the position of the junction gate [A]. If the page is fed out directly, it arrives on the tray face-up.

  • Page 103: Feed-In And Jogging

    2.11.2 INVERTER Feed-in and Jogging B070D802.WMF B070D803.WMF The inverter feed roller [A] feeds paper to the jogger section. After the trailing edge of the paper passes through the inverter feed roller, the jogger fences [B] move to square the paper. This happens every page. The jogger motor (a stepper motor) [C] moves the jogger fences [B] inward or outward.
  • Page 104 Feed-out B070D804.WMF [E] [B] B070D805.WMF After jogging, the reverse roller solenoid [A] energizes to push down the reverse trigger roller [B]. The reverse roller [C] turns counterclockwise continuously, so the paper starts to reverse when the reverse trigger roller is down and catches the paper between the rollers.

  • Page 105: Duplex Tray Feed Mechanism

    2.11.3 DUPLEX TRAY FEED MECHANISM B070D806.WMF In duplex mode, after the paper leaves the inverter, the duplex inverter gate solenoid [A] switches the junction gate [B] to direct the paper to the duplex tray. The paper is fed through the duplex tray by duplex transport rollers 1 [C], 2 [D], 3 [E], and the duplex feed roller [F].

  • Page 106: Basic Duplex Feed Operation

    2.11.4 BASIC DUPLEX FEED OPERATION To improve the productivity of duplex copying, a non-stacking style duplex mechanism is adopted. This type of mechanism allows more than one page to be processed at once, in a process called ‘interleaving’. Examples of this are given below. For paper lengths up to A4/Letter LEF, the top duplex speed is possible, with the duplex unit processing four sheets of copy paper at the same time.
  • Page 107 2. The back of the 1st sheet is printed (2nd page). 3. The 2nd, 3rd, 4th sheets (3rd, 5th, and 7th pages) go into the duplex unit. 4. The 5th sheet (9th page) is fed in. 5. The 5th sheet is printed (9th page). 6.

  • Page 108: Longer Than A4/Letter Lef

    10. The 2nd sheet is fed out (3rd and 4th pages printed). 11. The 6th sheet is printed (11th page) and directed to the duplex unit. 12. The back of the 3rd sheet (6th page) is printed. 13. The 7th sheet is fed and printed (13th page).
  • Page 109 2. The first 2 sheets go into the duplex unit. 3. The back of the 1st sheet (2nd page) is printed. 4. The 3rd sheet (5th page) is fed and printed. 5. The 1st sheet (1st and 2nd pages) is fed out.

  • Page 110: Energy Conservation Modes

    2.12 ENERGY CONSERVATION MODES 2.12.1 OVERVIEW Stand-by Mode Energy Sav er Key PC Signal Panel off Tim er Energy Saver Mode Energy Fusing lam p to low temp. Saver Key Energy Saver LED On System 5V On Selected by UP m ode Operation Operation Operation...

  • Page 111: Entering The Energy Saver Mode

    2.12.2 ENERGY SAVER MODE Entering the energy saver mode The machine enters energy saver mode when one of the following is done. • The Energy Saver Key is held down for a second. • The panel off timer runs out after the last job (User Tools - System Settings - Timer Setting - Panel Off Timer: default setting is 60 s).

  • Page 112: Entering The Low Power Mode

    2.12.3 LOW POWER MODE Entering the low power mode The machine enters low power mode when: The energy saver timer runs out after the last job. (User Tools - System Settings - Timer Setting - Energy Saver Timer: default setting is 15 min) What happens in low power mode The fusing lamp drops to the prescribed temperature, as shown in the table below (the...

  • Page 113: Returning To Stand-By Mode

    2.12.4 AUTO OFF MODE Auto off mode is used only if no optional printer/scanner unit is installed. Entering auto off mode The machine enters auto off mode when one of the following is done. • The auto off timer runs out after the last job (User Tools – System Settings – Timer Setting –...

  • Page 114: Entering Night Stand-By And Night Modes

    2.12.5 NIGHT MODE This is used instead of auto off mode when an optional scanner/printer unit is installed. There are two types of night mode: Night Stand-by Mode and Night Mode. The difference between night stand-by mode and night mode is the machine’s condition when the machine enters auto off mode.
  • Page 115 SECTION 3 SERVICE TABLES...

  • Page 117: Service Tables

    3. SERVICE TABLES 3.1 SERVICE PROGRAM MODE OPERATION The service program (SP) mode is used to check electrical data, change modes, and adjust values. CAUTION Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation power switch to switch the power off, wait for the power LED to go off, and then switch the main power switch off.
  • Page 118 Using the SP Mode SP command numbers can be entered directly (if you know the entire number) or the command can be selected from the menus. Direct Entry If you know all seven digits of the SP code, enter the seven numbers and press Enter key However, if you do not know all the numbers, enter only the first four numbers of the seven-digit SP and press Enter key...

  • Page 119: Sp Mode Button Summary

    SP Mode Button Summary Here is a short summary of the touch-panel buttons. SP Mode (Service) Open All SP1XXX SP2XXX SP3XXX SP4XXX SP5XXX SP6XXX SP7XXX SP8XXX Open All. Opens all SP groups and sublevels. Close All. Closes all open groups and sublevels and restores the initial SP mode display. Copy Window.

  • Page 120: Copier Service Program Mode Tables

    3.2 SERVICE PROGRAM MODE TABLES NOTE: The Service Program Mode is for use only by customer engineers so that they can properly maintain product quality. If this mode is used by anyone other than a customer engineer for any reason, data might be deleted or settings might be changed. In such a case image quality can no longer be guaranteed.

  • Page 121: Entering And Exiting User Program Mode

    3.3 USER PROGRAM MODE 3.3.1 ENTERING AND EXITING USER PROGRAM MODE The user program (UP) mode is accessed by users, and by sales and service staff. UP mode is used to input the copier’s default settings. Press the User Tools/Counter button (Item20), then select the UP mode program. After finishing the UP mode program, touch “Exit”...

  • Page 122: System Settings

    1. Press the user tools key, then press the key corresponding to the set of user tools you wish to use. 2. System Settings: a) Print Priority: If set to Interleave, the machine may start printing pages from another job after the number of pages selected with ‘Interleave Print’.

  • Page 123: Installation

    SECTION 4 INSTALLATION...

  • Page 125: Installation Requirements

    4. INSTALLATION 4.1 INSTALLATION REQUIREMENTS 4.1.1 ENVIRONMENT 1. Temperature Range: 2. Humidity Range: 3. Ambient Illumination: 4. Ventilation: 5. Ambient Dust: 6. If the place of installation is air-conditioned or heated, do not place the machine where it will be: 1) Subjected to sudden temperature changes 2) Directly exposed to cool air from an air-conditioner 3) Directly exposed to heat from a heater...

  • Page 126: Machine Level

    9. Place the copier on a strong and level base. 10. Do not place the machine where it may be subjected to strong vibrations. 11. Do not connect the machine to a power source shared with another electrical appliance. 12. The machine can generate an electrical field which could interfere with radio or television reception.

  • Page 127: Minimum Space Requirements

    4.1.3 MINIMUM SPACE REQUIREMENTS Place the copier near the power source, providing clearance as shown below. The same amount of clearance is necessary when optional equipment is installed. Copier + Finisher + LCT + By-pass Tray 400 mm (16") Copier + Finisher 400 mm (16") NOTE: The controller box door on the back of the machine swings open and can be removed.

  • Page 128: Side View

    4.1.4 DIMENSIONS Side View Unit: mm/inch " 898 mm (36 " " " 806 mm (32 1202 mm (48 180 mm (7 " " 540 mm (22 90 mm (3.5 B070I411.WMF Top View " 858.5 mm (34 " 730 mm (29 B070I412.WMF B070/B071...

  • Page 129: Power Requirements

    4.1.5 POWER REQUIREMENTS CAUTION 1. Make sure that the wall outlet is near the main machine and easily accessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 4. Never set anything on the power cord. Input voltage level: NEMA 6-20R Note: For USA installations, standard 220V (+/-10%) wall voltage is acceptable.
  • Page 130 4.2 COPIER (B070/B071) 4.2.1 ACCESSORIES 13 14 B070I001.WMF B070/B071...
  • Page 131 Check the quantity and condition of the accessories in the box against the following list: Description 1. Operation Panel... 1 2. Lower Cover - Operation Unit Holder... 1 3. Upper Cover - Operation Unit Holder... 1 4. Operating Instruction Holder ... 1 5.

  • Page 132: Large Capacity Tray

    SECTION 5 LARGE CAPACITY TRAY...
  • Page 134 5. OVERALL MACHINE INFORMATION 5.1 SPECIFICATIONS Paper Weight Paper Size Tray Capacity: Tab Sheet: Paper Feed System: Remaining Paper Detection: 5-Step including Near-End for Trays 4, 5, 6 Power Source: Power Consumption: Weight: Size (W x D x H): Tray 4, 5 52 to 216 g/m Tray 6 52 to 216 g/m...

  • Page 135: Overall Mechanical Information

    5.2 OVERALL MECHANICAL INFORMATION 5.2.1 MECHANICAL COMPONENT LAYOUT 1. Paper Feed Sensor 2. Paper End Sensor 3. Separation Solenoid 4. Paper Tray 5. Paper Height Sensors 6. Tray Drive Belt 7. Pick-up Roller 8. Separation Roller B070/B071 9. Paper Feed Roller 10.

  • Page 136: Electrical Component Descriptions

    5.3 ELECTRICAL COMPONENT DESCRIPTIONS Symbol Name Clutches Transport 1st Paper Feed 1st Grip 2nd Paper Feed 2nd Grip 3rd Paper Feed 3rd Grip Motors 1st Lift 2nd Lift 3rd Lift PCB1 LCT Control Board Sensors 1st Paper Height 1 1st Paper Height 2 1st Paper Height 3 1st Paper Height 4 2nd Paper Height 1...
  • Page 137 Symbol Name SN21 3rd Paper End SN22 3rd Lift Solenoid SOL1 1st Separation SOL2 2nd Separation SOL3 3rd Separation SOL4 1st Pick-up SOL5 2nd Pick-up SOL6 3rd Pick-up Switches Front Door Safety 1st Paper Size 2nd Paper Size 3rd Paper Size B070/B071 Function Informs the copier when the paper in the 3rd...

  • Page 138: Drive Layout

    5.4 DRIVE LAYOUT 1. Main Drive Belt 2. Tray Lift Motors 3. LCT Motor 4. Tray Drive Shaft 5. Pick-up Roller 6. Tray Drive Belt 7. Separation Roller 8. Paper Feed Roller 9. Grip Roller 10. Transport Rollers 11. Transport Roller Drive Belt 12.

  • Page 139: Detailed Descriptions

    5.5 DETAILED DESCRIPTIONS 5.5.1 PAPER FEED B511D113.WMF This LCT has three paper tray feed stations. The upper and middle trays can each hold 1,000 sheets of paper. The lower tray can hold 2,550 sheets of paper. All feed stations use an FRR paper feed system (paper feed roller [A], separation roller [B], pick-up roller [C]), and those rollers are driven by the LCT motor via the paper feed clutch [D].

  • Page 140: Pick-Up And Feed

    5.5.2 PICK-UP AND FEED Overview B511D105.WMF Drive from the LCT motor is transmitted to the gear [A] in the paper feed unit via the timing belt [B]. Then the gear [A] transmits the drive to the pick-up [C], paper feed [D], and separation [E] rollers via gears and the paper feed clutch [F].
  • Page 141 5.5.3 PICK-UP AND FEED B511D105.WMF When a paper feed station is not selected, its separation roller solenoid [A] is de- activated and the separation roller [B] can turn freely. When the paper feed station is selected and the Start key is pressed, the feed clutch [C], separation roller solenoid [A], and pick-up solenoid [D] turn on.

  • Page 142: Separation Roller Release

    5.5.4 SEPARATION ROLLER RELEASE The separation roller [A] is normally away from the feed roller [B]. When the paper feed station is selected, the separation roller solenoid [C] contacts the separation roller with the feed roller as explained on the previous two pages. This contact/release mechanism has the following three advantages: 1.

  • Page 143: Paper Lift

    5.6 PAPER LIFT 5.6.1 TRAY DETECTION When a tray is set in the machine, the tray detection method used depends on the tray: • The upper tray and middle tray are detected when any one of the paper size switch signals is low. •...

  • Page 144: Lift Sensor

    5.6.3 LIFT SENSOR B511D108.WMF When the lift motor turns on, the pick-up solenoid [A] activates to lower the pick-up roller [B]. When the top sheet of paper reaches the proper paper feed level, the paper pushes up the pick-up roller and the actuator [C] on the pick-up roller supporter [D] de-activates the lift sensor [E] to stop the lift motor.

  • Page 145: Paper Size Detection

    5.7 PAPER SIZE DETECTION A4-LEF B5-LEF Top Tray (Tray 1) and Middle Tray (Tray 2) For the top and middle trays, the paper size switch [A] detects the paper size. The paper size switch contains three microswitches. The paper size switch is actuated by an actuator plate [B] at the rear of the tray.

  • Page 146: Remaining Paper Detection

    5.8 REMAINING PAPER DETECTION The amount of paper remaining in the tray is detected by the three paper height photointerrupter sensors on the left rail as the bottom plate rises. Five states, determined by the position of the actuator are possible. 1.

  • Page 147: Paper End Detection

    5.9 PAPER END DETECTION B511D110.WMF The paper end sensor [A] detects the top sheet of the paper in the tray by monitoring the reflected light. When the paper tray runs out of paper, the paper end sensor does not receive the reflected light due to the cutout [B]. Then, the tray lift motor rotates backwards 2 seconds to drop the tray bottom plate.
  • Page 148 SECTION 6 SR860 BOOKLET FINISHER...

  • Page 150: Overall Machine Information

    6. OVERALL MACHINE INFORMATION 6.1 SR860 3000 SHEET BOOKLET FINISHER (B468) NOTE: The 3000 Sheet Booklet Finisher B468 is used with the B070 (90 ppm) Upper Tray Tray Unstapled Capacity (80 g/m Stapled Stapled (Mixed Sizes) Paper Size Paper Weight Lower Tray Documents selected for booklet finishing (saddle-stitching) are folded, stapled, and output only to the lower tray.

  • Page 151: Booklet Staple Specifications

    Staple Specifications Binding Capacity (80 g/m Paper Size Paper Weight Stapling Position Stapling Capacity Booklet Staple Specifications Binding Capacity (80 g/m Paper Size Paper Weight Stapling Position Stapling Capacity Fold Position Saddle-Stitch Capacity B070/B071 50 sheets (A4, 8 Same Size 30 sheets (B4, 8 Mixed 30 sheets (A3 and A4 LEF, B4 and B5 LEF,...

  • Page 152: Punch Unit (B377)

    6.2 PUNCH UNIT (B377) The Punch Unit B377 is installed in the 3000 Sheet Booklet Finisher B468 connected to the B070 (90 ppm). Punch Position Punching Allowed Allowed Paper Sizes Allowed Paper Weight Hopper Capacity Rated Voltage of Output Connector Dimensions (W x D x Weight Power Consumption...

  • Page 153: Mechanical Compnent Layout

    6.3 OVERALL MECHANICAL INFORMATION 6.3.1 MECHANICAL COMPNENT LAYOUT 1. Proof Tray 2. Guide Plate Motor 3. Guide Plate 4. Shift Roller 5. Tray Junction Gate 6. Punch Unit 7. Stapler Junction Gate 8. Pre-Stack Tray B070/B071 9. Stapler Unit 10. Pressure Plate Unit 11.

  • Page 154: Drive Layout

    DRIVE LAYOUT 1. Proof Tray Motor 2. Lower Tray Lift Motor 3. Lower Tray Encoder Disk 4. Upper Tray Lift Motor 5. Pressure Plate Motor 6. Stapler Transport Motor 7. Pre-Stack Motor 8. Exit Motor 9. Entrance Motor 10. Shift Roller Motor 11.
  • Page 155 1. Stack Feed Out Belt 2. Folder Roller Motor 3. Folder Plate Motor 4. Feed Out Belt Motor B070/B071 5. Jogger Fence Motor 6. Jogger Fences 7. Stapler Movement Motor 8. Stapler Rotation Motor B468D007.WMF...

  • Page 156: Detailed Descriptions

    6.5 DETAILED DESCRIPTIONS 6.5.1 TRAY/STAPLER JUNCTION GATES Proof (Upper Tray) B468D009.WMF The finishing mode selected for the job determines the direction of the paper in the finisher. • Proof Tray (Top of the unit): Paper is sent to the top tray. •...
  • Page 157 6.5.2 PRE-STACKING B468D011.WMF During a multiple copy job selected for stapling, the pre-stacking mechanism delays the first two sheets of every set (after the first set) to allow enough time to staple the preceding stack on the stapler tray. Pre-stacking is performed with the first and second sheets for the second and all subsequent sets.

  • Page 158: Vertical Lift Mechanism

    6.5.3 VERTICAL LIFT MECHANISM Overview At power on, both trays lower slightly, then the upper tray stops at the feed-out position. The machine is ready for feed out to the upper tray [A] During printing, the upper [A] or lower tray [B] (whichever is selected) is repeatedly lowered until the stack reaches a certain height and then the job halts.

  • Page 159: Just After The Power Is Switched On

    6.5.4 UPPER TRAY B468D102.WMF [A]: Upper tray lift motor [B]: Upper tray paper height sensor [C]: Upper tray lift solenoid [D]: Upper tray full sensor [E]: Upper tray paper sensor [F]: Upper limit switch (upper tray) Just After the Power is Switched on At power on, the motor [A] moves the upper tray to the start position just under the feed-out slot.

  • Page 160: Positioning The Lower Tray For Feed-Out

    6.5.5 LOWER TRAY B468D104.WMF B468D103.WMF [A]: Upper tray lift motor [B]: Upper tray upper limit sensor [C]: Upper limit switch (upper tray) [D]: Lower tray lift motor [E]: Lower tray paper height sensor 1 [F]: Lower tray paper height sensor 2 Just After the Power is Switched on At power on, the upper tray moves to the start position under the feed-out slot, as described previously.

  • Page 161: Lower Tray Full

    Lower Tray Full B468D104.WMF [A]: Lower tray full sensor (sort/shift mode) [B]: Lower tray lift motor [C]: Lower tray encoder sensor [D]: Encoder disk [E]: Lower tray full sensor (saddle-stitch mode) [F]: Lower tray paper sensor The sensor that is used depends on which mode the user has selected. Normal sorting/stapling, without saddle stitching: When the bottom of the tray actuates sensor [A], the lift motor [B] continues to rotate for a certain number of rotations.

  • Page 162: Shift Mechanism

    6.5.6 SHIFT MECHANISM B468D105.WMF The same shift mechanism is used for the upper tray and lower tray. Shift Roller Rotation The shift roller [A] is turned by the shift roller motor [B]. Shift Roller Horizontal Movement The shift roller is moved from left to right by the shift motor [C] and shift gear disk [D].

  • Page 163: Paper Positioning

    6.5.7 PAPER POSITIONING B468D014.WMF Vertical Alignment When the trailing edge of the copy passes the stapler tray entrance sensor [A], the positioning roller solenoid [B] switches on long enough for the selected paper size and pushes the positioning roller [C] onto the paper. The positioning roller and alignment brush roller [D] rotate to push the paper and align the trailing edge of the paper with the stack stopper [E].

  • Page 164: Stapling Mechanism

    6.5.8 STAPLER Stapling Mechanism B468D015.WMF B468D106.WMF Staple firing is driven by the stapler motor [A] inside the stapler unit. The stapler hammer [B] fires the stapler [C]. The cartridge set sensor [D] detects the cartridge at the correct position, or logs an SC if the stapler unit is not at the correct position.

  • Page 165: Horizontal Stapler Movement

    6.5.9 STAPLER MOVEMENT The stapler performs horizontal and rotational movement in each of the four staple modes. Horizontal Stapler Movement The stapler movement motor [A] drives the timing belt [B] which moves stapler [C] left and right on a support bar [D]. When the Start key is pressed, the jogger fences move to the wait position 10 mm wider than the selected paper size, the stapler motor switches on and moves the stapler to the staple position and then switches off.

  • Page 166: Rotational Stapler Movement

    Rotational Stapler Movement B468D017.WMF When the user has selected oblique stapling at one position, first the stapler motor switches on and off for the amount of time needed to move the stapler to the stapling position for the selected paper size. At the correct time, the stapler rotation motor [A] switches on and via the timing belt [B] rotates the worm gear [C].
  • Page 167 6.5.10 FEED OUT B468D018.WMF B468D019.WMF After a set has been stapled, the stack feed out motor [A] switches on and drives the stack feed out belt [B]. The pawl [C] on the belt lifts the stapled stack and transports it to the exit rollers [D]. There are two pawls on the belt, to increase productivity.

  • Page 168: Booklet Finishing

    6.5.11 BOOKLET FINISHING OVERVIEW Stapling: Two booklet staplers are used. These are about half way up the stack fed-out path The stack feed-out belt moves the stack to the correct position for stapling. Folding: This is done in two phases: initial folding and final folding. •...

  • Page 169: Initial Folding

    6.5.13 INITIAL FOLDING B468D021.WMF B468D022.WMF The folder plate motor [A] switches on and drives the folder plate [B] forward to push the center of the booklet into the nip of the folder rollers [C], giving the booklet a partial fold. This is a detailed cross-section of the operation described above.

  • Page 170: Final Folding And Feed-Out

    6.5.14 FINAL FOLDING AND FEED-OUT B468D023.WMF When the finisher is ready to feed out the first stapled booklet, the lower tray [A] descends past the pressure plate slot [J], the spring-loaded arms inside the lower tray snap into the grooves on the side fence, and the springs push the arms against the bottom of the support wing [B] to raise it.

  • Page 171: Punch Unit B377 (Option)

    6.6 PUNCH UNIT B377 (OPTION) The punch unit punches holes in printed sheets, one by one. The punch unit is provided with a new punch mechanism to improve the accuracy of punching. NOTE: The illustrations below show the unit for Europe for 2/4 hole punching. The North American unit has five holes for 2/3 hole punching.
  • Page 172 B377D504.WMF When the finisher has received the command that changes the number of punch holes for the job, the punch hole motor [A] turns on until the actuator disk changes the status of the punch hole switch [B] (until it switches on or off). This indicates that the cover [C] and the punch cam [D] have moved to one side or the other to determine which punchers are used.

  • Page 173: Punch Waste Collection

    6.6.2 PUNCH WASTE COLLECTION Waste punchouts are collected in the punch waste hopper [A] below the punch unit inside the finisher. When the top of the punchout waste in the hopper reaches and actuates the hopper sensor [B], a message will be displayed on the operation panel after the current job is completed.

  • Page 174: 3,000-Sheet Finisher

    SECTION 7 3,000-SHEET FINISHER MJ-1026...

  • Page 176: Specification

    7. SR840 3000 SHEET FINISHER (B478) 7.1 SPECIFICATION UPPER TRAY Paper Capacity (80 g/m Paper Size Paper Weight Upper Tray Full Detection SHIFT TRAY Paper Capacity (80 g/m Paper Size Paper Weight Shift Tray Full Detection STAPLER Stapling Stack Size Stapling Paper Size Stapling Paper Weight Staple Position...
  • Page 177 7.1.1 SPECIFICATIO The Punch Unit B531 is installed in the 3000 Sheet Finisher . Punch Hole Positions Punch Paper Size 2-Hole (NA) 3-Hole (NA) 4-Hole ( EUR/A) Paper Weight 2-Hole (NA) 3-Hole (NA) 4-Hole ( EUR/A) Punch Waste Hopper Capacity 2-Hole (NA) 3-Hole (NA) 4-Hole ( EUR/A)
  • Page 178 7.1.2 SPECIFICATION PUNCH UNIT (A812) The Punch Unit A812 is installed in the 3000 Sheet Finisher B478. Punch Hole Positions Punch Paper Size 2-Hole 3-Hole (NA) 4-Hole ( EUR/A) 4-Hole (North Europe) Paper Weight 2-Hole, 3-Hole (NA) 4-Hole (Europe/North Europe) Punch Waste Hopper Capacity 2-Hole 3-Hole (NA)
  • Page 179 7.1.3 SPECIFICATION JOGGER UNIT B513 The Jogger Unit B513 is installed above the shift tray of the 3000 Sheet Finisher B478. Paper Size Paper Weight Weight Dimensions (W x D x H) Power Supply Power Consumption B070/B071 A3 SEF, B4 SEF, 11" x 17" SEF A4 LEF, B5 LEF, 8 "...

  • Page 180: Mechanical Component Layout

    7.2 MECHANICAL COMPONENT LAYOUT 1. Upper Tray 2. Middle Transport Rollers 3. Upper Tray Exit Roller 4. Upper Transport Rollers 5. Tray Junction Gate 6. Stapler Junction Gate 7. Entrance Rollers 8. Punch Unit 9. Pre-stack Junction Gate 10. Punch Waste Hopper 11.

  • Page 181: Electrical Component Description

    7.3 ELECTRICAL COMPONENT DESCRIPTION Symbol Name Motors Shift Tray Exit Shift Tray Lift Exit Guide Lower Transport Shift Positioning Roller Stacking Roller Drag Stacking Roller Jogger Stack Feed-Out Belt Stack Plate - Center Stapler Stack Plate – Front Stack Plate – Rear Stapler Rotation Staple Hammer Punch...
  • Page 182 Symbol Name Staple Mode HP 2 Shift Lower Limit – Large Paper Shift Tray Lower Limit 2 Shift Tray Lower Limit 3 Shift Mode HP Stacking Roller HP Shift Tray Half-Turn Pre-Stack Tray Paper Stapler Tray Exit Positioning Roller HP Stack Feed-Out Belt HP Stapler Tray Paper Jogger HP...
  • Page 183 Symbol Name SOLENOIDS (Upper) Tray Junction SOL1 Gate SOL2 Stapler Junction Gate SOL3 Pre-Stack Junction Gate Drives the pre-stack junction gate. SOL4 Pre-stack Paper Stopper Drives the stopper pawl of the pre-stacking tray. SOL5 Stapler Return SWITCHES Shift Tray Upper Limit Front Door Safety Emergency Stop B070/B071...

  • Page 184: Drive Layout

    DRIVE LAYOUT B478V503.WMF 1. Upper Transport Roller 2 2. Upper Tray Exit Roller 3. Lower Transport Roller 2 4. Shift Tray Lift Motor 5. Shift Tray Exit Motor 6. Shift Tray Exit Roller 7. Shift Tray 8. Shift Motor 9. Staple Tray Exit Roller 10.

  • Page 185: Detailed Descriptions

    7.5 DETAILED DESCRIPTIONS 7.5.1 TRAY AND STAPLER JUNCTION GATE Sort/Stack Mode B478D505.WMF Depending on the finishing mode, the copies are directed up, straight through, or down by the combinations of open and closed junction gates. Solenoid/Gate Stapler junction gate solenoid Stapler junction gate Tray junction gate solenoid Tray junction gate...

  • Page 186: Paper Pre-Stacking

    7.5.2 PAPER PRE-STACKING B478D000.WMF This mechanism improves productivity in staple mode. It is only used when copying on A4, LT, or B5 (all LEF). During stapling, the copier has to wait. This mechanism reduces the wait by holding the first two sheets of a job while the previous job is still being stapled. It only works during the second and subsequent sets of a multi-set copy job.

  • Page 187: Jogger Unit Paper Positioning

    7.5.3 JOGGER UNIT PAPER POSITIONING In the staple mode, as every sheet of paper arrives in the jogger unit, it is vertically and horizontally aligned, then the staple edge is pressed flat to ensure the edge of the stack is aligned correctly for stapling. Vertical Paper Alignment: About 60 ms after the trailing edge of the copy passes the staple tray entrance sensor [A], the positioning roller motor [B] is energized to push the positioning roller [C] into contact with the paper.

  • Page 188: Stapler Unit Movement

    7.5.4 STAPLER UNIT MOVEMENT Side-to-Side The stapler motor [A] moves the stapler [B] from side to side. After the start key is pressed, the stapler moves from its home position to the stapling position. If two-staple-position mode is selected, for the first stack the stapler moves to the rear stapling position first, staples, moves to the front position, staples and waits at the front.
  • Page 189 B478D514.WMF B478D515.WMF Rotation (1) In the oblique staple position mode, the stapler rotation motor [A] rotates the stapler units [B] 45° to counterclockwise after it moves to the stapling position. Rotation (2) When the staple end condition arises, the stapler motor moves the stapler to the front and the stapler rotation motor rotates the stapler unit to clockwise to remove the staple cartridge [C].
  • Page 190 7.5.5 STAPLER B478D516.WMF B478D521.WMF B478D522.WMF When the aligned copies are brought to the stapling position by the positioning roller and jogger fences, the staple hammer motor [A] starts stapling. During stapling, the stapler trims off the excess length [B] of the staples by lowering the cutter [C].
  • Page 191 B478D518.WMF B478D517.WMF The stapler has a staple end sensor [A], cartridge set sensor [B] and staple hammer HP sensor [C]. When a staple end or no cartridge condition is detected, a message is displayed advising the operator to install a staple cartridge. If this condition is detected during a copy job, the indication will appear, and the copy job will stop.
  • Page 192 7.5.6 FEED-OUT B478D519.WMF B478D512.WMF After the copies have been stapled, the stack feed-out motor [A] starts. The pawl [B] on the stack feed-out belt [C] transports the set of stapled copies up and feeds it to the shift tray exit roller [D]. When stapling starts, the exit guide motor [E] opens the upper exit guide [F], which includes the upper shift tray exit roller [G], in order to feed out the leading edge of the copy set smoothly.

  • Page 193: Paper Exit Stacking

    7.5.7 PAPER EXIT STACKING The stacking roller assembly [A] is fastened to a plate [B] on a shaft by a spring [C]. The cam [D], in contact with the bottom of the plate, is connected to the stacking roller drag motor [E] via a timing belt. The stacking roller drag motor and timing belt rotate the cam against the bottom of the plate to move the rollers forward and back with each sheet ejected onto the shift tray.

  • Page 194: Shift Tray

    7.5.8 SHIFT TRAY Overview B478D010.WMF The shift tray lift motor [A] controls the vertical position of the shift tray [B] through gears and timing belts [C]. Stand-by Mode After the main switch is turned on, or when the stack is removed from the tray, the end of the feeler on the tray falls and its actuator [D] rotates up into staple mode HP sensor 2 [E] (S7) and switches it on.

  • Page 195: Shift Tray Up/Down Movement

    7.5.9 SHIFT TRAY UP/DOWN MOVEMENT B478D010.WMF Sort/Stack Mode (Shift Mode) The shift tray moves to home position, which is when the actuator [F] has just exited the shift mode home position sensor [G] (S12). During feed-out, the tray is lowered automatically at prescribed intervals; sensor [D] (S7) is ignored. When the stack is removed from the tray, the end of the feeler [E] between the arms of the stacking roller falls, and its actuator [F] enters sensor [G] (S12) and switches it on.

  • Page 196: Shift Tray Lower Limit Detection

    7.5.10 SHIFT TRAY LOWER LIMIT DETECTION B478D010.WMF This machine has two shift tray lower limit sensors: shift lower limit sensor [A] (S9) for large paper (B4 and larger) and shift lower limit sensor [B] (S11) for small paper (smaller than B4). NOTE: Sensor [C] (S10) is not used.

  • Page 197: Shift Tray Side-To-Side Movement

    7.5.11 SHIFT TRAY SIDE-TO-SIDE MOVEMENT B478D520.WMF In sort/stack mode, the shift tray [A] moves from side to side to separate the sets of copies. The horizontal position of the shift tray is controlled by the shift motor [B] and shift gear disk [C].

  • Page 198: Jam Conditions

    7.6 JAM CONDITIONS 1. The entrance sensor does not turn on when the copier has fed paper 426 mm after the copier exit sensor turned off. 2. The entrance sensor does not turn off when the upper transport motor has fed paper 1.5 times the paper’s length after it turned on.

  • Page 199: Punch Unit B531 (Option)

    7.7 PUNCH UNIT B531 (OPTION) 7.7.1 PUNCH UNIT DRIVE B531D102.WMF The punch unit makes 2 or 3 holes at the trailing edge of the paper. The number of holes depends on a selection made on the operation panel. The cam [A] has 2 punches on one side and 3 punches on the other, and is turned by the punch motor [B].
  • Page 200 7.7.2 PUNCH WASTE COLLECTION B531D103.WMF Punch waste is collected in the punch waste hopper [A] positioned under the punch unit. When the level of the punch waste in the hopper rises as far as the hole [B] in the hopper, the punch waste sensor [C] turns on, stops the job, and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.

  • Page 201: Jogger Unit B513 (Option)

    7.8 JOGGER UNIT B513 (OPTION) 7.8.1 JOGGER UNIT MECHANICAL LAYOUT 1. Shift Jogger Fence Lift Motor 2. Shift Jogger Motor Timing Belt 3. Shift Jogger Motor 4. Shift Jogger Fence Timing Belt 5. Shift Jogger Fences 6. Shift Jogger HP Sensor 7.

  • Page 202: Jogger Unit Drive

    7.8.2 JOGGER UNIT DRIVE B513D002.WMF At prescribed intervals, the jogger motor [A] switches on and drives the jogger timing belt [B], gear [C] and jogger fence timing belt [D] which drives the shift jogger fences [E] against the sides of the stack to align its edges. At the end of the job, the jogger fence lift motor [F] switches on and raises the fences until the actuator [G] leaves the slot of the shift jogger fence lift HP sensor [H] and shuts off the shift jogger fence lift motor.
  • Page 203 SECTION 8 COVER INTERPOSER TRAY MJ-7002...

  • Page 205: Specification

    8. COVER INTERPOSER TRAY TYPE 1075 (B470) 8.1 SPECIFICATION Paper Separation Paper Sizes Paper Weight Capacity Power Supply (from main machine) Power Consumption Dimensions (W x D x H) Weight FRR System with Feed Belt A3 ~ A5, 11" x 17" ~ 5 "...

  • Page 206: Overall Machine Information

    8.2 OVERALL MACHINE INFORMATION 8.2.1 MAIN LAYOUT 1. Support tray 2. Slip sheet tray 3. Pick-up roller 4. Feed belt 5. Separation roller 6. Grip roller B070/B071 B470D001.WMF...

  • Page 207: Drive Layout

    8.2.2 DRIVE LAYOUT 1. Pick-up Roller 2. Feed Belt 3. Bottom Plate Lift Motor 4. Feed Motor 5. Transport Motor 6. Timing Belt 7. Vertical Transport Motor B470D003.WMF B070/B071...

  • Page 208: Detailed Descriptions

    8.3 DETAILED DESCRIPTIONS 8.3.1 PAPER PATH 1. Pick-up Roller 2. Feed Belt 3. Separation Roller 4. Grip Roller 5. Transport Roller 1 6. Transport Roller 2 The paper feeds from the tray, to the feed belt, then to the grip roller and down into the paper path to the finisher below.

  • Page 209: Paper Feed

    8.3.2 PAPER FEED Power On When paper is placed on the tray, the paper set sensor [A] in the tray actuates and switches on the bottom plate lift motor [B]. The top of the stack raises the pick-up roller unit until the actuator on this unit actuates the pick-up roller position sensor [C] and switches the motor off.

  • Page 210: Paper Size Detection

    8.3.3 PAPER SIZE DETECTION The width sensors [A] (S1, S2, S3) and length sensors [B] (S4, S5, S6) detect the width and length of the paper on the interposer feed tray. P4 P3 P2 S2 S1 B070/B071 US EXE SEF B5 SEF HLT SEF A5 SEF...
  • Page 211 The table below lists the sensor output for each paper size. A4 SEF A4 LEF B5 SEF B5 LEF A5 SEF A5 LEF 11" x 17" 10" x 14" SEF " x 14" " x 13" " x 11" 11" x 8 "...
  • Page 212 B064/B065: Correct Paper Size Display North America Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray. Loaded Display (Default) " x 13" " x 7 " 8" x 10" Europe/Asia Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray.
  • Page 213 SECTION 9 MULTI BYPASS TRAY MY-1024...
  • Page 215 9. MULTI BYPASS TRAY TYPE 2105 (B512) 9.1 SPECIFICATION NOTE: The Bypass Tray is attached to the top of the LCT B511. Paper Feed System Tray Capacity Remaining Paper Detection Paper Size Tab Sheets Paper Weight Weight Power Source Power Consumption Dimensions (W x D x H) 500 sheets (Thick Paper 0.11 mm) 4-Step: Including Near-End...
  • Page 216 9.2 OVERALL MACHINE INFORMATION 9.2.1 MECHANICAL COMPONENT LAYOUT 1. Transport Roller 2 2. Transport Roller 1 3. Grip Roller 4. Paper Feed Sensor 5. Lift Sensor 6. Feed Roller 7. Pick-up Roller 8. Paper Height Sensor 1 9. Paper Height Sensor 2 10.

  • Page 217: Electrical Component Layout

    9.3 ELECTRICAL COMPONENT LAYOUT 1. Paper Feed Sensor 2. Paper End Sensor 3. Lift Sensor 4. Pick-up Solenoid 5. Transport Clutch 6. Grip Clutch 7. Feed Clutch 8. Tray Motor 9. Paper Height Sensor 1 10. Paper Height Sensor 2 11.
  • Page 218 9.3.1 ELECTRICAL COMPONENT DESCRIPTIONS Symbol Name Clutches Transport Paper Feed MC10 Grip Motors Tray Tray Lift Sensors Paper Feed Lift Lower Limit Paper End Paper Length Paper Height 1 Paper Height 2 Solenoid SOL7 Pick-up Switches Tray Lift Paper Width The numbering for the components does not start at 1 because the point-to-point diagram for the bypass tray is included on the diagram for the LCT.
  • Page 219 9.4 DRIVE LAYOUT 1. Transport Roller 2 2. Transport Roller 1 3. Grip Roller 4. Grip Clutch 5. Paper Feed Clutch 6. Transport Clutch 7. Tray Motor 8. Lift Motor 9. Lift Plate 10. Pick-up Roller 11. Separation Roller 12. Feed Roller B512D003.WMF B070/B071...
  • Page 220 9.5 DETAILED DESCRIPTIONS 9.5.1 PAPER PATH 1. Pick-up Roller 2. Feed Belt 3. Separation Roller 4. Grip Roller 5. Transport Roller 1 6. Transport Roller 2 The paper feeds from the tray, to the feed belt, then to the grip roller and down into the paper path to the finisher below.
  • Page 221 9.5.2 PAPER FEED Power On When paper is placed on the tray, the paper set sensor [A] in the tray actuates and switches on the bottom plate lift motor [B]. The top of the stack raises the pick-up roller unit until the actuator on this unit actuates the pick-up roller position sensor [C] and switches the motor off.
  • Page 222 9.5.3 PAPER SIZE DETECTION The width sensors [A] (S1, S2, S3) and length sensors [B] (S4, S5, S6) detect the width and length of the paper on the interposer feed tray. P4 P3 P2 S2 S1 B070/B071 US EXE SEF B5 SEF HLT SEF A5 SEF...
  • Page 223 The table below lists the sensor output for each paper size. A4 SEF A4 LEF B5 SEF B5 LEF A5 SEF A5 LEF 11" x 17" 10" x 14" SEF " x 14" " x 13" " x 11" 11" x 8 "...
  • Page 224 B064/B065: Correct Paper Size Display North America Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray. Loaded Display (Default) " x 13" " x 7 " 8" x 10" Europe/Asia Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray.

This manual is also suitable for:

E-studio 900E-studio 1050

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