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3 7 63 1515 0 SERVICE MANUAL CD RECEIVER MA122 2005 KD-AR560,KD-G510 Area suffix J ------------- Northern America L 13942296513 KD-G510 KD-AR560 ARSENAL rogo SUB WOOFER OUT TABLE OF CONTENTS PRECAUTIONS ............... 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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Bass ±10 dB at 100Hz Treble ±10 dB at 10kHz Frequency Response 40 Hz to 20 000 Hz Line-Out Level/Impedance KD-AR560 4.0 V/20 kΩ load (full scale) KD-G510 2.5 V/20 kΩ load (full scale) Output Impedance 1 kΩ Subwoofer-Out Level/Impedance 2.0 V/20 kΩ...
http://www.xiaoyu163.com SECTION 1 3 7 63 1515 0 PRECAUTIONS Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
http://www.xiaoyu163.com Preventing static electricity 3 7 63 1515 0 Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
SECTION 2 3 7 63 1515 0 SPECIFIC SERVICE INSTRUCTIONS HOW TO IDENTIFY MODELS 2.1.1 NAME PLATE Discernment sign (as same as KD-AR560) L 13942296513 u163 (No.MA122)1-5 http://www.xiaoyu163.com...
http://www.xiaoyu163.com SECTION 3 3 7 63 1515 0 DISASSEMBLY Main body 3.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly and remove the front panel assembly. Front panel assembly (2) Take out the front panel assembly.
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http://www.xiaoyu163.com 3.1.3 Removing the front chassis assembly 3 7 63 1515 0 (See Figs.3 and 4) • Prior to performing the following procedures, remove the front panel assembly and bottom cover. Joint d Joint e (1) Remove the two screws A on the both sides of the main body.
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G attaching the rear bracket on the back side of the main body. (2) Take out the rear bracket. Reference (For KD-AR560 only): When attaching the rear bracket to the main body, insert the subwoofer output into the slot of the rear bracket.
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http://www.xiaoyu163.com 3.1.8 Removing the CD mechanism assembly 3 7 63 1515 0 (See Fig.9) • Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, side panel, bottom cover, rear bracket, main board and CD mecha control board. (1) Remove the three screws K attaching the top chassis.
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http://www.xiaoyu163.com CD Mechanism section 3 7 63 1515 0 3.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the four screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.
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http://www.xiaoyu163.com 3.2.2 Removing the connector board 3 7 63 1515 0 Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board.
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http://www.xiaoyu163.com 3.2.3 Removing the DET switch 3 7 63 1515 0 (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. switch Connector board Pickup...
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http://www.xiaoyu163.com 3.2.4 Removing the chassis unit 3 7 63 1515 0 (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) (1) Remove the two suspension springs (L) and (R) attaching Suspension spring (R) the chassis unit to the frame.
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http://www.xiaoyu163.com 3.2.5 Removing the clamper assembly 3 7 63 1515 0 (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm (2) Move the clamper assembly in the direction of the arrow to spring release the two joints d.
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http://www.xiaoyu163.com 3.2.6 Removing the loading / feed motor assembly 3 7 63 1515 0 (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor as- sembly in the direction of the arrow to remove it from the chassis rivet assembly.
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http://www.xiaoyu163.com 3.2.7 Removing the pickup unit 3 7 63 1515 0 Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu.
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http://www.xiaoyu163.com 3.2.9 Removing the trigger arm 3 7 63 1515 0 Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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http://www.xiaoyu163.com 3.2.11 Removing the mode sw. / select lock arm 3 7 63 1515 0 Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw.
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http://www.xiaoyu163.com 3.2.12 Reassembling the mode sw. / select lock arm 3 7 63 1515 0 Select lock arm spring (See Figs.24 to 26) REFERENCE: Hook w Reverse the above removing procedure. (1) Reattach the select lock arm spring to the top plate and set Joint v Joint v the shorter end of the select lock arm spring to the hook w...
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http://www.xiaoyu163.com 3.2.13 Removing the select arm R / link plate 3 7 63 1515 0 Link plate Joint c' Joint r (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly.
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http://www.xiaoyu163.com 3.2.15 Removing the loading roller assembly 3 7 63 1515 0 (See Figs.31 to 33) Loading roller assembly • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
http://www.xiaoyu163.com 3.2.16 Removing the loading gear 5, 6 and 7 3 7 63 1515 0 (See Figs.35 and 36) Loading gear bracket • Prior to performing the following procedure, remove the top cover, chassis unit, pickup unit and top plate assembly. Loading gear 6 (1) Remove the screw K attaching the loading gear bracket.
http://www.xiaoyu163.com 3.2.17 Removing the gears 3 7 63 1515 0 Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
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http://www.xiaoyu163.com 3.2.18 Removing the turn table / spindle motor 3 7 63 1515 0 Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
20KΩ(2 Speakers connection) (3) Digital tester Output Level KD-AR560 Line out 4.0V (Vol. MAX) (4) Tracking offset meter (5) Test Disc JVC :CTS-1000 KD-G510 Line out 2.5V (Vol. MAX) (6) Extension cable for check Dummy load EXTSH002-22P × 1 Exclusive dummy load should be used for AM,and FM. For FM...
http://www.xiaoyu163.com SECTION 5 3 7 63 1515 0 TROUBLESHOOTING Feed section Is the voltage output at Is the wiring for IC621 Is 5V present at IC681 Check CD 8V. IC621 pin 40? pin 40 correct? pin 6? Check the vicinity of IC621.
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Check IC161 and its output at IC161 pins 1 peripheral circuits. to 2 during playback? L 13942296513 Is the audio signal output KD-AR560 Check IC361/IC381 and at IC361/IC381 pins 12 only its peripheral circuits. and 13 during playback? Check the power amp.
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http://www.xiaoyu163.com Maintenance of laser pickup 3 7 63 1515 0 Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn of the power switch and, disconnect the with a alcohol soaked cotton swab.
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16 PIN CORD DIAGRAM (for KD-AR560) 3 7 63 1515 0 OR/WH Black Green BL/WH Violet Blue Gray WH/BK Yellow White GN/BK Brown Orange VI/BK GY/BK MEMORY 16 YL 8 BK 7 RD 15 OR/WH 13 BR 5 BL/WH...
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http://www.xiaoyu163.com 16 PIN CORD DIAGRAM (for KD-G510) 3 7 63 1515 0 OR/WH Black Green BL/WH Violet Blue Gray WH/BK Yellow White GN/BK Orange VI/BK GY/BK MEMORY 16 YL 8 BK 7 RD 15 OR/WH 5 BL/WH REMOTE 3 GN L 13942296513 11 GN/BK 2 VI...
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http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MA122) Printed in Japan http://www.xiaoyu163.com...
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3 7 63 1515 0 SCHEMATIC DIAGRAMS CD RECEIVER KD-AR560, KD-G510 CD-ROM No.SML200502 Area suffix J ------------- Northern America L 13942296513 KD-G510 KD-AR560 ARSENAL rogo SUB WOOFER OUT Contents Block diagram (For J version) Standard schematic diagrams (For J version)
http://www.xiaoyu163.com 3 7 63 1515 0 Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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http://www.xiaoyu163.com 3 7 63 1515 0 < M E M O > L 13942296513 u163 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 Block diagram (For J version) CD servo control section MP3REQ, MP3CK, MP3DA, MP3STB, MP3RST IC572 VOUTL, VOUTR IC652 IC571 CD LPF DACML, DACMC, DACMD MP3 DEC 24BIt DAC LRCK LRCK LOAD/FEED+, LOAD/FEED- DATA SPINDLE+, SPINDLE- TRACKING+, TRACKING- FMO, DMO FOCUS+, FOCUS-...
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3 7 63 1515 0 Main amplifier section ONLY USED J321 FOR KD-AR560 FRONT L TU.L FRONT FRONT R IC361 TU.R LINE OUT FM/AM REAR L IC381 TUNER REAR REAR R LINE AMP. LINE OUT FMVT SD/ST, MONO AMVT SM, IFC.CONT...
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http://www.xiaoyu163.com 3 7 63 1515 0 Block diagram (For J2 version) CD servo control section MP3REQ, MP3CK, MP3DA, MP3STB, MP3RST IC572 VOUTL, VOUTR IC652 IC571 CD LPF DACML, DACMC, DACMD MP3 DEC 24BIt DAC LRCK LRCK LOAD/FEED+, LOAD/FEED- DATA SPINDLE+, SPINDLE- TRACKING+, TRACKING- FMO, DMO FOCUS+, FOCUS-...
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3 7 63 1515 0 Main amplifier section ONLY USED J321 FOR KD-AR560 FRONT L TU.L FRONT FRONT R IC361 TU.R LINE OUT FM/AM REAR L IC381 TUNER REAR REAR R LINE AMP. LINE OUT FMVT SD/ST, MONO AMVT SM, IFC.CONT...
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http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MA122SCH) http://www.xiaoyu163.com...
3 7 63 1515 0 PARTS LIST [ KD-AR560 ] [ KD-G510 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix J ------------- Northern America L 13942296513 - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1)
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http://www.xiaoyu163.com 3 7 63 1515 0 Exploded view of general assembly and parts list Block No. L 13942296513 CD mechanism control board Switch board u163 http://www.xiaoyu163.com...
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3 7 63 1515 0 Main board only KD-AR560 L 13942296513 u163 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GE10043-210A TOP CHASSIS GE40135-001A EARTH PLATE GE30938-003A SIDE PANEL QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) GE40235-001A TAP SCREW (x2) GE40235-004A SCREW (x2) QYSDST2604ZA...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local GE40172-004A IC BRACKET GE40124-002A REG BRACKET GE30854-001A LED HOLDER QAM0547-001 SUBWOOFER CABEL AR560J2,AR560 VYTA500-001 PIN CAP (x2) AR560J2,AR560 GE40218-032A SHEET L 13942296513 u163 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 CD mechanism assembly and parts list Block No. Grease TN-2001-1013 TNG-87 GP-501MK CFD-005Z GP-305T L 13942296513 u163 http://www.xiaoyu163.com...
http://www.xiaoyu163.com 3 7 63 1515 0 CD mechanism Block No. [M][B][M][M] Symbol No. Part No. Part Name Description Local 30320101T FRAME 30320102T TOP COVER 30320115T DANPER F (x2) 30320116T DANPER R 303205505T CHASSIS RIVET 303205503T CHANGE P. RVT A 303205301T CLAMPER ASSY 303205302T...
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http://www.xiaoyu163.com 3 7 63 1515 0 Electrical parts list Main board (KD-AR560J , KD-G510J) Symbol No. Part No. Part Name Description Local Block No. [0][1] D714 SML-310VT/JK/-X Symbol No. Part No. Part Name Description Local D715 SML-310VT/JK/-X D716 SML-310VT/JK/-X D717 MA8062/M/-X...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C242 QERF1CM-226Z E CAPACITOR 22uF 16V M C716 NCB31EK-104X C CAPACITOR 0.1uF 25V K C243 NCB31EK-473X C CAPACITOR 0.047uF 25V K C717...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NRSA63J-392X MG RESISTOR 3.9kΩ 1/16W J R386 NRSA63J-104X MG RESISTOR 100kΩ 1/16W J AR560 R158 NRSA63J-103X MG RESISTOR 10kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R881 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J C603 NBE20JM-106X TA E CAPACITOR 10uF 6.3V M R882 NRSA63J-472X MG RESISTOR 4.7kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 CD Mechanism control board Symbol No. Part No. Part Name Description Local (KD-AR560J , KD-G510J) C604 NCB31HK-103X C CAPACITOR 0.01uF 50V K Block No. [0][3] C605 NCB31HK-682X C CAPACITOR 6800pF 50V K C606 NEAG0JM-476X E CAPACITOR 47uF 6.3V M...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R517 NRSA63J-101X MG RESISTOR 100Ω 1/16W J R610 NRSA63J-101X MG RESISTOR 100Ω 1/16W J R518 NRSA63J-101X MG RESISTOR 100Ω...
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http://www.xiaoyu163.com 3 7 63 1515 0 Electrical parts list Main board (KD-AR560J2 , KD-G510J2) Symbol No. Part No. Part Name Description Local Block No. [0][4] D710 MA111-X SI DIODE Symbol No. Part No. Part Name Description Local D711 MA8062/M/-X Z DIODE D713...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C179 QERF1CM-476Z E CAPACITOR 47uF 16V M AR560J C391 NCB31EK-104X C CAPACITOR 0.1uF 25V K C181 QERF1CM-107Z E CAPACITOR 100uF 16V M...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J R332 NRSA63J-821X MG RESISTOR 820Ω 1/16W J NRSA63J-473X MG RESISTOR 47kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 Switch board (KD-AR560J2 , KD-G510J2) Symbol No. Part No. Part Name Description Local Block No. [0][5] R758 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J Symbol No. Part No. Part Name Description Local AR560J R759 NRSA63J-473X MG RESISTOR...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol Part No. Part Name Description Local R646 NRSA63J-471X MG RESISTOR 470Ω 1/16W J AR560J R648 NRSA63J-271X MG RESISTOR 270Ω 1/16W J C501 NCB31HK-103X C CAPACITOR 0.01uF 50V K R648...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol Symbol Part No. Part Name Description Local Part No. Part Name Description Local C640 NCB31HK-103X C CAPACITOR 0.01uF 50V K R551 NRSA63J-104X MG RESISTOR 100kΩ 1/16W J C641 NEAG0JM-476X E CAPACITOR 47uF 6.3V M R552 NRSA63J-104X...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol Part No. Part Name Description Local R651 NRSA63J-104X MG RESISTOR 100kΩ 1/16W J R654 NRSA63J-390X MG RESISTOR 39Ω 1/16W J R655 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J R656 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J R657 NRSA63J-222X MG RESISTOR...